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Manufacturing
Explore a wide range of customizable Manufacturing templates and resources tailored for heavy machinery, industrial machinery, product quality, and more. Find solutions to optimize your Manufacturing practices and meet industry standards.
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APQP Checklist
Use this Advanced Product Quality Planning (APQP) Checklist to easily determine the system level project plans utilized, capture photo evidence of the APQP process, document the product and process design, development and validation, schedule inspections and assign actions to cross-functional team members and validate the APQP with digital signatures.
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Inspection Checklist for Manufacturing Facilities - CCOHS
Created by the Canadian Centre for Occupational Health and Safety this Safety Audit Checklist can be used for performing inspections of manufacturing facilities. The examples outlined below do not list all the possible items for manufacturing facilities, but provide a good sample template to help you get started. This checklist should be modified to suit your own specific needs and requirements.
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Manufacturing Quality Control Checklist
This weekly manufacturing quality control checklist helps maintain standards across your operation.
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Management Review Template
This free quality management review template can help the top-level management as well as supervisors and managers conduct management reviews in a streamlined, more efficient way. Download and use this management review template and be able to review your organization's quality policy, internal audit results, corrective and preventive actions status, crucial resources in carrying out your QMS, training initiatives, and quality objectives, among others.
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GMP Site Walkthrough Checklist
Keeping all materials, equipment, and facilities clean and in good working condition can help determine hazards present in the working area. Conduct regular visual site inspections and check the overall safety of the manufacturing site using this GMP Site Walkthrough Checklist. Identify health and safety risks including the presence of mold, unsanitary working areas, improper use of PPE, and unlabelled chemicals. Use SafetyCulture to generate reports and assign actions to authorized personnel when hazards are detected.
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Monthly Manufacturing Safety Inspection
Use this template for comprehensive monthly and workplace and safety inspections of a manufacturing facility.
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Standard Operating Procedure Template (Food Manufacturing)
Similar to the housekeeping SOP mentioned above, this food manufacturing SOP template can be used to evaluate if workers adhere to standard food manufacturing protocols such as handwashing, cleaning and sanitizing food contact surfaces before proceeding with the food production process. This can also guide workers to prevent unintended omissions and ensure product quality.
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Monthly Manufacturing Risk Assessment
Evaluate and assess workplace risk for manufacturing facilities.
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FDA Inspection: Preparedness Checklist
This FDA Inspection Preparation Checklist can be used to track the preparedness of a site or facility for an upcoming FDA inspection. Managers can use this as an aid to prepare the personnel, site, and documentation for an FDA inspection.
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ISO 14001:2015 Readiness Checklist
This readiness checklist covers ISO 14001 clauses 4 to 10 and is used as a preparatory inspection for ISO 14001:2015 certification. The checklist includes evaluation of the context of the organization, planning procedures and targets, leadership effectivity, and so on. Use SafetyCulture to prepare your business for the ISO 14001 certification through SafetyCulture's Analytics feature. Analytics is a powerful tool to track your processes by getting the most out of your collected data. Determine which outstanding items and areas you need to focus on and the necessary actions to address these concerns.
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ISO 22000 Checklist
Use this ISO 22000 checklist to assess if your company has clear, succinct, and documented food safety manual and policy. This checklist helps evaluate if the workplace follows and maintains the established food safety management system. Conduct inspections using SafetyCulture to record data and document Specifications, Procedures, Corrective actions, and Product analysis which will help improve your company's productivity and food safety.
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Garment Quality Control Checklist
This garment quality control checklist can be used by quality control inspectors of suppliers and manufacturers to ensure that the quality standards and product specifications expected of the finished product are met.
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5s in the Workplace
Use this 5S in the Workplace Checklist converted using SafetyCulture to identify the items that need to be removed from the workplace. This inspection form will help you note obsolete, broken or unnecessary workbenches, shelves, chairs, lockers, and other items that are not required for projects. The checklist helps ensure the allocation of time and resources for all employees to participate in 5S activities.
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DMAIC Template
A DMAIC template can help ensure that Six Sigma practitioners apply the DMAIC methodology (Define, Measure, Analyze, Improve, Control) as a root-cause analysis for process improvements. Start by defining the project goals and listing customer deliverables. Next, measure the current performance of the process to quantify the problem. Analyze until the root cause has been identified and improve the design, system, and/or process with assessed and re-evaluated solutions. Finally, specify the monitoring and control system in place and complete the DMAIC with your digital signature.
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Factory Audit Checklist
This comprehensive factory audit checklist is used to screen existing or potential factory suppliers. This template can be used by quality and compliance teams to evaluate whether the suppliers meet the required business standards in producing quality products. The template can serve as a guide for the inspector to do the following: Provide a general information of the factory supplier,Evaluate all key areas such as production, quality and compliance,Take photo evidence of any risk which needs immediate resolution,Assign actions to responsible teams and authorized people,Determine whether the supplier evaluated can assist your business,Complete the audit by signing off.
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Process Validation Report Template
A process validation report template is used by validation managers in the pharmaceutical manufacturing industry to properly document qualification protocol and ensure compliance with FDA regulations. This process validation report templates has been designed to make it easier for validation managers to perform equipment criticality and risk assessment, compare acceptance criteria against performance test results, and specify areas of deviation.
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Machine Guarding Checklist
This template covers the pre-operation and post-operation checks. Pre-operation checks are conducted to evaluate the condition of machine guards and the protection and training of the workers. Begin with a description of the work, the names of employees and the type of guards to be inspected. Check the machine guards and determine if sufficient to prevent body parts from making contact with dangerous moving parts. Evaluate workers if they have sufficient knowledge of the machine, its operation including the guard types. Ensure that all workers are wearing appropriate protection and are following safe handling instructions when using machinery. The post-operation check is for determining if all machine guards are in good condition and that all incidents have been reported to the supervisor. Other observations, comments, and overall assessment are also noted.
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Equipment Maintenance Log
This equipment maintenance log is for documenting maintenance and inspections done with the equipment. Use this template to keep track of all maintenance work done for equipment and to schedule next maintenance.
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FDA GMP Cosmetics Audit Checklist
This digital GMP Cosmetics Checklist has been built using the SafetyCulture app and based on the FDA's GMP Cosmetic Guidelines. Use this digital GMP checklist to assess your manufacturing compliance with FDA guidelines across aspects of building and facilities, equipment, personnel, raw materials, production, lab controls, record keeping, labelling and complaints. Use SafetyCulture to take notes and photo evidence of non-compliance. Automatically calculate your audit score based on the responses and generate a complete report without leaving your manufacturing facility. Save all your reports securely in the cloud.
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Gemba Walk Template
Use this gemba walk template to ask participating employees if there is an established and documented standard procedure in processing a certain task. This helps identify the scope and limitation of an employee, the challenges they face, and the person whom they escalate to if issues arise. Use SafetyCulture to record observations and generate on the spot report.
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Quality Objectives Template
This template can be used to formulate and align quality objectives with quality policies, quality indicators, periodicity, and assignments. Managers and supervisors can share a report generated from this template to team members and use them as a reference guide for the specifics of quality objectives.
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Layered Process Audit Checklist
This digital 10-question layered process audit checklist can be used by team leaders, site supervisors, and operations managers when conducting scheduled LPAs in the production floor and assess the conformance of staff to standard processes. This contains a reference image of the ideal scenario for a specific question to help the auditor determine conformance. SafetyCulture templates are fully customizable to fit the LPA needs of any manufacturing business.
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Factory Acceptance Template
This factory acceptance template is a comprehensive validation test for outboard equipment (external effects unit), including AC Power Test, Audio Test, Video Test, Control and Performance Test, and Network Test. Quality managers in the manufacturing facility can customize this template based on the specifications of the equipment to undergo a factory acceptance test. You can also use this factory acceptance template to perform systematic visual inspections and proper documentation of FAT protocol.
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Manual Handling Risk Assessment
You can use this Manual Handling Risk Assessment Template to help identify hazards that may cause musculoskeletal injuries to workers when they perform manual handling. Evaluate the load capacity of an item and identify the risks while carrying or lifting loads. Use SafetyCulture to capture photo hazards and annotate them to highlight the issues encountered. Assign corrective actions to the authorized person or team to review and implement remedial actions.
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