Safety Walks
Lean Manufacturing
Kaizen and Continuous Improvement
Floor Productivity
- SafetyCulture
- Manufacturing
- Gemba Walk
Gemba Walk
Identify potential issues, reduce manufacturing hazards, and drive continuous improvement across operations.
SafetyCulture has helped businesses around the world achieve
*Reported in Forrester’s study: The Total Economic Impact™ of SafetyCulture’s Operations Platform
Improve quality and your bottom line
Ensure everyone follows best practices and requirements from international standards by custom Gemba Walk checklists. With photo annotation and calculations in inspections, it’s easy for frontline teams to capture and share noncompliant areas, giving management a clear view of what’s happening on the floor. With all your data in one place, you can quickly pinpoint problem areas and come up with solutions before they cause bigger problems.
“Now auditors can finish their near miss reports, take pictures and it all incorporates into one document. You can send it right from the field.”
Increase efficiency and productivity
Digitize work instructions to standardize procedures and prevent production errors. Compliance regulation changed? No down time required! Update templates and inspection processes in a few clicks, with changes rolling out to your entire organization instantly.
Establish a consistent Gemba walk routine
Schedule regular Gemba Walks on intervals that satisfy organizational needs and goals. Equip managers and supervisors with the tools they need to confidently perform these walks and gain different perspectives from the production floor.
Identify improvement opportunities
Leverage insights from frontline observations to spot inefficiencies and opportunities for improving current operations. Using this data, assign corrective actions for issues that require immediate attention, and develop data-backed strategies for long-term improvements.
Foster a collaborative environment across teams
Encourage transparency and collaboration by sharing your observations and findings during Gemba walks across teams. Take advantage of a unified communication channel to help workers understand the significance of these walks to their production tasks. In the same platform, further enhance their skills and knowledge with bite-sized training modules so that they can contribute meaningfully to continuous improvement initiatives.
Drive improvement across your production line
Explore manufacturing resources & solutions
Unlock a better way of working for your production floor
✓ Improve uptime ✓ Increase productivity ✓ Ensure product quality & safety ✓ Maximize returns
Frequently Asked Questions
Using software for Gemba Walk presents numerous benefits to enhance quality management in manufacturing, namely:
- Consistency through standardized processes and inspections
- Accurate data collection and real-time data analysis for trends and insights
- Automated workflows and schedules to foster accountability across teams
When selecting Gemba walk software, consider the following features:
- Customizable checklists
- Reporting and inspection tools
- Integration with existing systems
- Corrective actions
Yes, Gemba Walk software solutions offer customizable templates and checklists tailored to specific manufacturing sectors. This flexibility allows organizations to focus on relevant processes and metrics that align with unique operational and quality needs.
To maximize the benefits of Gemba walk software, it’s important to provide training to ensure all team members know how to use the different features effectively. Additionally, it helps to establish clear objectives to keep teams focused on desired outcomes for operational efficiency.
Gemba walk software supports continuous improvement primarily through monitoring improvements implemented over time. This includes conducting root cause analysis to identify underlying issues, data analytics for recurring trends, and tracking progress through feedback loops.