“Now auditors can finish their near miss reports, take pictures and it all incorporates into one document. You can send it right from the field.”
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Lean Manufacturing
Lean Manufacturing
Minimize waste, enhance productivity, optimize production, and improve overall manufacturing performance.
*Reported in Forrester’s study: The Total Economic Impact™ of SafetyCulture’s Operations Platform
SafetyCulture has helped businesses around the world achieve
Improve quality and your bottom line
Ensure everyone follows best practices and requirements from international standards by creating Lean manufacturing checklists. With photo annotation and calculations in inspections, it’s easy for frontline teams to capture and share noncompliant areas, giving management a clear view of what’s happening on the floor. With all your data in one place, you can quickly pinpoint problem areas and come up with solutions before they cause bigger problems.
Increase efficiency and productivity
Digitize work instructions to standardize procedures and prevent production errors. Compliance regulation changed? No down time required! Update templates and inspection processes in a few clicks, with changes rolling out to your entire organization instantly.
Simplify routine production tasks
Leverage digital tools to streamline day-to-day operations. Automate manual and redundant tasks to save time and allow workers to utilize their skills in more specialized areas. Schedule daily, weekly, and monthly activities, including shop floor checks and equipment maintenance, to meet production demands more efficiently.
Identify and eliminate waste in current processes
Fulfill the objectives of Lean initiatives in the organization by setting metrics for operational performance. Use data from reports and floor inspections to monitor production activities, oversee progress, and identify inefficiencies. Initiate corrective actions as needed to minimize waste and optimize production processes according to Lean manufacturing principles.
Encourage employee involvement in Lean activities
Empower workers to practice Lean manufacturing principles and participate in activities that support continuous improvement. Provide workshops and training modules to help them understand and apply Lean principles to their day-to-day jobs and decision-making strategies. Foster a conducive work environment for better collaboration and productivity.
Drive improvement across your production line
Operational Efficiency
Product Quality Control
Workflow Automation
Single-Minute Exchange of Die (SMED)
Line Changeovers
Shop Floor Productivity
Process Improvement
Gemba Walks
Value Stream Mapping
Kaizen and Continuous Improvement
Production Optimization
Analytics and Reporting
Explore manufacturing resources & solutions
Template
Kaizen Template
Easily implement and monitor continuous improvement efforts using a mobile platform.
Template
Gemba Walk Checklist
Conduct insightful and purposeful Gemba walks using free Gemba walk checklists and templates.
Template
Single-Minute Exchange of Die (SMED) Template
Effectively reduce changeover time between equipment and machinery by using a checklist template to centralize important information and reduce potential errors.
Article
Lean Manufacturing
Learn how you can apply Lean manufacturing to your business and help reduce waste as well as boost manufacturing efficiency.
Article
House of Lean
This article will discuss: what the House of Lean is, how it works, and how it can optimize your organizational processes.
Article
Jidoka
Learn about what Jidoka means, its elements in Lean manufacturing with examples, and how today’s technology can help uphold the Jidoka principle.
Unlock a better way of working for your production floor
✓ Improve uptime ✓ Increase productivity ✓ Ensure product quality & safety ✓ Maximize returns
