Published 27 Aug 2021
Advanced Product Quality Planning (APQP) is a structured process employed when introducing a new product in the market or incorporating changes in the product after its release. This method ensures that there is proper documentation of the processes involved when manufacturing new products and helps detect defects during production. A Cross-Functional Team (CFT) composed of engineering, manufacturing, quality, procurement, and distribution professionals performs an APQP to ensure that products meet or even exceed customer requirements. Primarily practiced in the automotive industry, it has been adopted by other manufacturing sectors such as aerospace, defense, medical, and pharmaceutical since this method is proven effective.
An APQP Checklist is used by engineering, manufacturing, quality, procurement, and distribution professionals to ensure that products are up to spec before market release. Use this customizable checklist to conduct more effective advanced product quality planning. This APQP checklist has been designed to make it easier for cross-functional teams to perform the following:
APQP checklists are tools used by CFTs to achieve optimum results throughout the APQP process—pre-planning, designing, developing, and validating the product and the process, launching the product, and assessing it for continuous improvement. Using an APQP checklist can help ensure the on-time production of quality products at the lowest cost and increase customer satisfaction.
An APQP checklist used for making sure that products are according to specifications before market release is outlined with the following main sections:
|Advanced Product Quality Planning||Production Part Approval Process|
|APQP has 5 Phases:
||PPAP belongs to the 4th phase of APQP: Product & Process Validation and Production Feedback|
|APQP is a process for introducing a new product in the market or for incorporating changes in the product after its release.||The goal of PPAP is to provide evidence that the manufacturer and supplier understood the customer’s specifications and that they can produce products that consistently meet those specifications.|
Manufacturing products based on APQP requirements can be challenging, but it enables Original Equipment Manufacturers (OEMs) and the entire supply chain to gain long-term, high yields. Here is how CFTs can proactively solve the 5 common challenges of advanced product quality planning:
Use iAuditor by SafetyCulture to streamline advanced product quality planning, ensure the on-time production of quality products at the lowest cost, and increase customer satisfaction. With iAuditor, you can:
To help you get started, here are 5 of the best APQP checklists you can download and customize for free.
This APQP checklist is a step-by-step guide for the product design and development phase of the advanced product quality planning process. Confirm reliability growth, Design FMEA, mistake-proofing strategy, prototype control plans, engineering specifications, manufacturing process sequence, and process descriptions with the use of this APQP checklist. Take photos of engineering drawings, prototype builds, and other proof of findings for proper documentation of the APQP.
This APQP checklist contains a detailed set of questions for the process design and development phase of the advanced product quality planning. Use this APQP checklist to ensure the performance of Process FMEA, key process characteristics, pre-launch control plans, process capability estimates, operator process instructions, packaging and shipping design, and supplier process sign-offs. Gather the electronic signatures of APQP personnel to authenticate all deliverables.
An APQP Documents Checklist is used by project managers and cross-functional teams to complete all advanced product quality planning requirements. Start by reviewing the voice of the customer, lessons-learned database, and quality policy. Define the project goals by establishing priorities, design, quality and reliability goals, and management support. Finally, carry out all product and process design, development, and validation procedures and apply feedback, assessments and corrective actions for continuous improvement. Access this APQP Documents Checklist anytime, anywhere on any iOS, Android, or Windows Mobile device.
An IATF audit checklist is used by quality managers to assess if the company’s Quality Management System (QMS) is aligned with the IATF 16949:2016 standard. Use this checklist on mobile devices to take photos and notes of nonconformance found, make an internal assessment of compliance with the IATF 16949:2016 standard, generate reports in a web link or PDF format, measure the level of conformance using a customized scoring system, and observe trends over time.