QC Checklists in Manufacturing: Top 4 Reasons Why They’re Critical
Using checklists for quality control in manufacturing helps both manufacturers and suppliers guarantee quality in finished products before they ultimately reach the sales floor. In addition, the use of these tools also contribute in improving other aspects of the business. In a nutshell, here are the top reasons that make manufacturing quality audit checklists essential:
- Identify minor issues immediately.
With a QC checklist, it is easier to pinpoint errors in manufacturing and resolve them before they turn into major issues. The tool helps the firm avoid re-starting production from scratch.
In addition, as quality inspectors often come from third-party service providers, comprehensive production audit checklists provide inspectors an easy reference so they can be more familiarized with the manufacturing firm’s processes.
- Be more assured with product quality.
Manufacturing quality assurance tools, such as the manufacturing audit checklist, help standardize processes and assure that every product that comes out of the line passes quality standards. Effective quality audits helps the manufacturer assure suppliers a better return on investment as they can be more confident of product quality.
- Reduce level of risk.
Manufacturing firms have a high-risk environment, may it be in the side of safety or finance. Manufacturing checklists are critical quality control tools that help identify red flags from the onset, effectively reducing the risk of financial impact to the bottomline of the company, and most importantly, to customer satisfaction.
- They encourage smart use of resources.
Every move in manufacturing processes needs to be well-calculated to be cost-effective. QC checklists are effective instruments to help this cause, as it helps avoid false starts and ensure the most efficient use of resources and materials.
- They serve as a tool that helps build manufacturer-supplier relationship.
Manufacturing audit checklists encourage collaboration between the manufacturer and supplier as they both have to agree on the checklist items necessary to conduct an effective quality audit. Doing this helps develop accountability between them and avoid costly misunderstandings later on.
Mobile quality management software for manufacturing industry leaders
Take control of your manufacturing quality control with this collection of best practice digital manufacturing checklists. Includes templates covering Good Manufacturing Practice (GMP), 5S Lean, Gemba Walk, ISO9001, Warehouse Safety, and more. Innovate manufacturing quality audits with iAuditor and have the following advantages:
- Transform paper-driven quality audits and shift to paperless with digital manufacturing checklists
- Schedule regular quality audits of manufacturing processes and facilities with a mobile device
- Capture photos and annotate them for easier navigation
- Keep track of audit scores across products, processes, and sites.
- Generate CEO-ready quality audit reports and let iAuditor send them to your key recipients
- Worry less about missing paperwork as all audits and reports are stored in iAuditor cloud
The iAuditor quality control software for manufacturing is free to download. Get started by browsing this collection of quality audit checklists for manufacturing and customize them according to your factory or plant’s quality assurance program.
Ultimate List of Manufacturing Audit Checklists
Product Inspection Checklist Template
This product inspection checklist template, or product quality control checklist, can help suppliers conduct comprehensive quality assessments of products before they are sent to the sales floor. Use this digital checklist to take photo evidence of product conformances and non-conformances and auto-generate comprehensive reports to detail audit findings.
GMP Audit Checklists
A collection of GMP audit checklists that can help assess compliance of staff, facility, and materials with regulatory manufacturing standards. These GMP audit checklists can help ensure that employees follow proper production processes and procedures. Use iAuditor’s scoring feature to evaluate the overall performance of the processes and track improvements. Preview sample GMP audit report template for reference.
GMP Site Walkthrough Checklist
A GMP Site Walkthrough Checklist is a tool used in conducting a full facility walkthrough and observation. You can use this tool as a GMP warehouse audit checklist to check overall safety and assess aspects, such as pest control, operational methods & practices, PPE, and building & ground areas.
Manufacturing Inspection Checklist Template
This comprehensive manufacturing inspection checklist is divided into 2 sections: the first section assesses employee training program, work processes, emergency procedures, and the environment, while the second focuses on tools, machinery, materials, facilities, and Personal Protective Equipment (PPE). Use this manufacturing process audit checklist template to conduct detailed reviews of processes in a manufacturing facility and provide recommendations for maintaining a safe working environment.
Manufacturing Workplace Safety Walk
Performing regular manufacturing workplace safety walks can help maintain high safety standards across a manufacturing site. This checklist evaluates if signage, barricades, tools, equipment, and machinery are in their proper location and in good working condition. The checklist also assesses if Personal Protective Equipment (PPE) are properly maintained and used as necessary. Use iAuditor to rate the overall condition of the workplace and record general findings, observations, recommendations, and employees’ good practices.
Manufacturing Risk Assessment Checklist
This manufacturing risk assessment checklist aims to identify and control risks in your workplace. Use this checklist to evaluate hazards, identify the root cause, and recommend implementing controls to mitigate risks. Use iAuditor’s scheduling feature to ensure your team never misses another manufacturing risk assessment again.
Gemba Walk Checklists in Manufacturing
Use this collection of Gemba Walk checklists in your manufacturing site to record your observations and collect information that will help you identify areas of improvement. These checklists will help you assess the accuracy of the work, system being used, and the issues encountered by employees. Browse this collection of Gemba Walk templates and download any of the templates for free.
5S Manufacturing Checklist
This 5S manufacturing checklist can help you identify unnecessary items in the manufacturing site. The quality audit checklist for manufacturing ensures materials, products, tools, and equipment are properly labeled, cleaned, organized, and stored in the proper location. Use iAuditor’s scheduling feature to set-up a scheduled audits and sustain safety, quality, and productivity in the workplace.
Kaizen Report Template
This kaizen report template can help organizations to easily enable members to identify areas for continuous improvement and detail how they underwent the Kaizen process. This kaizen report template has been designed to make it easier for employees and management to identify any of the 8 wastes and eliminate them for increased morale, productivity, and competitiveness
Lean Manufacturing Housekeeping Checklist
Use this lean manufacturing housekeeping checklist to eliminate waste in the manufacturing process. This checklist will help ensure that hazardous products and waste materials are properly stored, labeled, and disposed of. Use iAuditor on your iPad, tablet, or mobile phone to record data and generate on the spot reports.
Pre-Startup Safety Review (PSSR) Checklist
Use this digital checklist as your new factory setup checklist (new manufacturing plant checklist) and conduct safety review of a new or modified manufacturing facility before commissioning. This checklist helps ensure that a facility will be safe for employees and that equipment will operate according to design specifications.
Vehicle Inspection Checklists in Manufacturing
This collection of checklists can help you perform vehicle inspections to ensure your vehicles are safe and free of mechanical issues. Automotive quality control checklists are used to identify if there are defects or repairs needed on exterior parts, engine, and safety system of your vehicle. Use iAuditor to capture photo evidence of the defects found and provide best recommendations for immediate actions.
ISO 9001:2015 Audit Checklist
This ISO 9001 Internal Audit checklist can be used as an internal audit to assess your organization’s QMS and your readiness for third-party ISO 9001:2015 certification. The audit checklist consist of 7 main categories that will evaluate the conformance of your company in terms of 1) Context of the Organization, 2) Leadership, 3) Planning, 4) Support, 5) Operation, 6) Performance evaluation, and 7) Improvement.
ISO 14001:2015 Audit Checklist
This internal self-assessment will evaluate the compliance of your Environmental Management System (EMS) with ISO 14001:2015. Use this checklist to assess environmental policies, legal requirements, and management programs if they comply with the standard regulation.