The log contains information about the condition, operating hours, repairs, actions, and inspections of the equipment. This is written manually using an equipment maintenance logbook that could be bought from retailers. A company also has the option to personalize and even have it digitally available in different formats like spreadsheets, PDF files, or via an app. Finding one that caters to your business needs will help keep your equipment in good working condition and enhance your equipment maintenance process.
This article features:
- The 4 main types of maintenance;
- The importance of routine equipment maintenance logs;
- How to keep track of equipment maintenance;
- Achieving consistent equipment maintenance with iAuditor; and
- Featured equipment maintenance checklists that you can download, customize, and use
4 Main Types of Maintenance
Equipment manufacturers have a predetermined maintenance procedure that operators are recommended to follow. Companies can also adopt other kinds of maintenance as an extra measure to preserve equipment and cut costs. Industries that have factory facilities benefit from regular maintenance since it helps production run smoothly. For most industries, maintenance falls under four main types:
This type of maintenance isn’t scheduled and is conducted out of necessity. For example, a technician is operating a piece of equipment and sees one that isn’t working properly. The technician can then flag it for repair immediately so that production isn’t affected.
Preventive maintenance is a scheduled inspection that’s widely used by organizations to stop potential equipment problems. Equipment maintenance log templates are often made in this type. Preventive maintenance differs from corrective in that it’s conducted following a specified schedule, regardless of whether or not equipment is known to be malfunctioning.
This is similar to preventive maintenance but includes a more advanced course of action. Condition-based maintenance doesn’t rely on a set schedule but on the observations of the operators. They check on the difference in the performance of the equipment such as average production speed or quality.
This type uses additional tools such as sensor devices that could monitor the equipment. These devices usually include software to collate equipment data. This data contains changes from the equipment and also records of performance. The drawback to this is that the sensor also needs to be maintained.
Importance of Routine Equipment Maintenance Logs
Maintaining your equipment is important to ensure it lives through its usual life cycle or longer. It keeps processes running smoothly and prevents accidents from happening. Broken machines create a domino effect of consequences that affects the company in the long run. Investing in equipment maintenance is only costly at the start but this can prevent repair costs from piling up through routine inspections and doing consistent equipment maintenance recordkeeping. Maintenance also saves the environment since well functioning equipment uses less energy.
How to Keep Track of Equipment Maintenance Logs
These are the step-by-step guides on how to properly proceed with equipment maintenance recordkeeping. The following presents two methods illustrating the common, paper-based method and the more efficient digital method using a mobile app.
Common method of accomplishing equipment maintenance logs:
- Collect all equipment maintenance schedules
- Organize by frequency of inspection
- Print out the equipment maintenance form
- Assign people to do the inspection
- Technicians pass the logbook to the next shift
- Retrieve equipment maintenance form
- Record the inspections done
- Check the pieces of equipment that need attention based on the reports
- Store the equipment maintenance logs in a safe place.
Recommended method of accomplishing equipment maintenance logs:
- Download an app such as iAuditor
- Create or download a pre-made template
- Automatically assign someone or a group for a specific template
- Schedule an inspection and add optional alerts and notifications
- Customize how often the equipment maintenance log should be done
- Conduct the inspection using the iAuditor app; inspection reports are automatically generated after an inspection
- Instantly share inspection reports via the mobile app.
The second method presented above is more efficient and accurate for organizations because it makes it easier to generate reports and share them with the appropriate people. Safety should never be compromised. Bringing immediate attention to equipment that needs to be repaired can make a huge difference in ensuring that industry standards are met.
Achieve Equipment Maintenance Consistency with iAuditor
iAuditor by SafetyCulture is the leading digital inspection app that could benefit maintenance technicians and equipment operators in conducting routine equipment maintenance. With the iAuditor mobile app, there’s no need to manually send reports to people in your organization. iAuditor’s automated sync ensures that the right people have updated equipment maintenance logs at all times. Additionally, iAuditor provides the following features:
- Customize existing checklists to suit your needs
- Attach instructions for specific types of equipment
- Assign a person or group to conduct an inspection
- Assign actions within the equipment maintenance log template
- Scheduled equipment maintenance
- Take photo evidence of equipment defects
- Immediately inform your coworkers of hazards or issues
- Issues function for efficient repair
- Easily annotate and send completed logs for review
- Easily access inspection logs with iAuditor’s safe cloud backup
- Easily check the history and identify recurring malfunctions
- Enable electronic signatures for inspection sign off
Try downloading and customizing one of our free equipment maintenance templates. Don’t forget to share with your coworkers to maximize efficiency in the workplace!
Featured Equipment Maintenance Log Checklists
Wastewater Equipment Maintenance Weekly Checklist
This weekly wastewater equipment maintenance checklist is used to log maintenance. It includes grit removal, primary clarifier, primary, sludge pumps, sequencing batch reactors, rotating biological contactors, and other wastewater equipment.
Utility Vehicle Preventive Maintenance Checklist
This daily utility vehicle preventive maintenance checklist is used to make sure equipment is safe to operate. Heavy machinery includes loaders, excavators, dozers, and other construction equipment.
Conveyor Maintenance and Repair
This conveyor belt maintenance and repair checklist is used to safely do inspections of the equipment. It includes safety reminders for the operator or maintenance staff during the maintenance log.