Template

D2 Process 5S Inspection Checklist

by garth barratt, from the Community

Use this D2 Process 5S inspection audit for Day 7 to assess dryer process areas across all levels and rooms, including evaporator decks, air heater room, MVR deck, storeroom, homogeniser, concentrate tanks and filters, vitamin room, airlock, and MCC. Check hoses and drain covers, pooling water or condensate, foreign material risks, tool and equipment condition, building integrity, pest activity and trap counts, brush storage, general cleanliness, doors, and CIP stands. Capture photos, note corrective actions, and complete sign off with the team leader and process manager.

With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
D1 Process 5S Quality Audit Checklist
Conduct a structured 5S quality audit for the Drier 1 process area from Level 5 to ground. This checklist guides assessments of hoses and drain covers, water or condensate, foreign material risks, tool condition and storage, building integrity, pest control, cleaning tools, general cleanliness, handwashing facilities, doors, HVAC and evaporator decks, sifters, chemical storage, MSDS, PPE, and airlock or workshop housekeeping. Capture comments and photos, verify sweeps and actions, and finish with a summary and sign off by the team leader and process manager.
by Aleisha Shore, from the Community
Downloads: 0
Get
Template
Packing Room D3 and Process Lab 5S Audit
This packing room and process lab 5S audit checklist helps teams assess GMP compliance and product safety across packaging areas, bin rooms, airlocks, and powder process labs. Review foreign matter controls, quality and CCP records, pest activity, housekeeping, equipment and tool condition, chemical storage and labelling, allergen segregation, and stockfeed controls. Document findings with photos, record corrective actions, and finalize a summary for the process manager.
by garth barratt, from the Community
Downloads: 10+
Get
Template
D3 Process 5S Inspection Audit Checklist
This D3 process 5S audit checklist supports day 7 quality inspections across multiple plant levels. Verify hoses and drain covers are stored correctly, check for water or condensate leaks, identify FM risks such as lighting, signage, and materials, and confirm tools and equipment are in good condition. Inspect floors, walls, and ceilings for integrity, look for evidence of pests and ensure traps meet standards, confirm brushes and brooms are stored per photo standards, and review general cleanliness and doors. Record comments, attach photos, assign actions, and sign off with the process manager.
by garth barratt, from the Community
Downloads: 0
Get
Template
Palletising Safety and 5S Checklist
Use this palletising checklist to standardize inspections in packing areas. Assess equipment condition and storage, building integrity of floors, walls, and ceilings, evidence of water or condensate, and general cleanliness. Check pest controls, doors and frames, packing roof areas, and fines collection zones for powder buildup. Capture photos, note actions required, and summarize findings. Includes sign-off fields for team leader and process manager to support 5S and safety compliance.
by garth barratt, from the Community
Downloads: 0
Get

D2 Process 5S Inspection Checklist

About author

You might also like

D1 Process 5S Quality Audit Checklist

Packing Room D3 and Process Lab 5S Audit

D3 Process 5S Inspection Audit Checklist

Palletising Safety and 5S Checklist

You might also like

D1 Process 5S Quality Audit Checklist

Packing Room D3 and Process Lab 5S Audit

D3 Process 5S Inspection Audit Checklist

Palletising Safety and 5S Checklist