Template

Packing Room D3 and Process Lab 5S Audit

by garth barratt, from the Community

10+

This packing room and process lab 5S audit checklist helps teams assess GMP compliance and product safety across packaging areas, bin rooms, airlocks, and powder process labs. Review foreign matter controls, quality and CCP records, pest activity, housekeeping, equipment and tool condition, chemical storage and labelling, allergen segregation, and stockfeed controls. Document findings with photos, record corrective actions, and finalize a summary for the process manager.

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With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Packing 5S Inspection Checklist
This packing 5S inspection checklist helps quality and operations teams audit packing rooms, bulk packing lines, bin rooms, airlocks, labs and offices. Verify cleanliness, foreign matter risks, equipment condition, forklifts, building integrity of floors, walls and ceilings, pest control, tool and broom storage, door frames, labeling and general tidiness. Capture photos, record comments and actions, and summarize findings for discussion with the process manager.
by garth barratt, from the Community
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Template
Process Control Room, Offices and Lab 5S Audit
Use this Quality 5S inspection checklist to assess process control rooms, offices, labs, and redline boot exchange areas. Items include log sheet completion, CCP record sign-off, operator training, document control, cleanliness, tool condition, pest monitoring, handwashing and PPE storage, visitor register, waste management, kitchen hygiene, and door frame cleaning.
by garth barratt, from the Community
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Template
D1 Process 5S Quality Audit Checklist
Conduct a structured 5S quality audit for the Drier 1 process area from Level 5 to ground. This checklist guides assessments of hoses and drain covers, water or condensate, foreign material risks, tool condition and storage, building integrity, pest control, cleaning tools, general cleanliness, handwashing facilities, doors, HVAC and evaporator decks, sifters, chemical storage, MSDS, PPE, and airlock or workshop housekeeping. Capture comments and photos, verify sweeps and actions, and finish with a summary and sign off by the team leader and process manager.
by Aleisha Shore, from the Community
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Template
D3 Process 5S Inspection Audit Checklist
This D3 process 5S audit checklist supports day 7 quality inspections across multiple plant levels. Verify hoses and drain covers are stored correctly, check for water or condensate leaks, identify FM risks such as lighting, signage, and materials, and confirm tools and equipment are in good condition. Inspect floors, walls, and ceilings for integrity, look for evidence of pests and ensure traps meet standards, confirm brushes and brooms are stored per photo standards, and review general cleanliness and doors. Record comments, attach photos, assign actions, and sign off with the process manager.
by garth barratt, from the Community
Downloads: 0
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Packing 5S Inspection Checklist

This packing 5S inspection checklist helps quality and operations teams audit packing rooms, bulk packing lines, bin rooms, airlocks, labs and offices. Verify cleanliness, foreign matter risks, equipment condition, forklifts, building integrity of floors, walls and ceilings, pest control, tool and broom storage, door frames, labeling and general tidiness. Capture photos, record comments and actions, and summarize findings for discussion with the process manager.

by garth barratt, from the Community

Get

Template

Process Control Room, Offices and Lab 5S Audit

Use this Quality 5S inspection checklist to assess process control rooms, offices, labs, and redline boot exchange areas. Items include log sheet completion, CCP record sign-off, operator training, document control, cleanliness, tool condition, pest monitoring, handwashing and PPE storage, visitor register, waste management, kitchen hygiene, and door frame cleaning.

by garth barratt, from the Community

Get

Template

D1 Process 5S Quality Audit Checklist

Conduct a structured 5S quality audit for the Drier 1 process area from Level 5 to ground. This checklist guides assessments of hoses and drain covers, water or condensate, foreign material risks, tool condition and storage, building integrity, pest control, cleaning tools, general cleanliness, handwashing facilities, doors, HVAC and evaporator decks, sifters, chemical storage, MSDS, PPE, and airlock or workshop housekeeping. Capture comments and photos, verify sweeps and actions, and finish with a summary and sign off by the team leader and process manager.

by Aleisha Shore, from the Community

Get

Template

D3 Process 5S Inspection Audit Checklist

This D3 process 5S audit checklist supports day 7 quality inspections across multiple plant levels. Verify hoses and drain covers are stored correctly, check for water or condensate leaks, identify FM risks such as lighting, signage, and materials, and confirm tools and equipment are in good condition. Inspect floors, walls, and ceilings for integrity, look for evidence of pests and ensure traps meet standards, confirm brushes and brooms are stored per photo standards, and review general cleanliness and doors. Record comments, attach photos, assign actions, and sign off with the process manager.

by garth barratt, from the Community

Get

Packing Room D3 and Process Lab 5S Audit

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