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Zone 1 GMP Inspection Checklist

by Mohamad Sobh, from the Community

Conduct a focused GMP inspection for Zone 1 covering warehouse storage, mezzanine, and QA bathrooms. Verify pallet placement, FIFO practices, sealed ingredients, packaging integrity, lighting, doors, sanitation, pest control, and leaks. Check food defense restrictions, PPE and operator behavior, and restroom utilities. Record findings and corrective actions to maintain compliance and product safety.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

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Zone 5 GMP Inspection
This Zone 5 GMP inspection checklist supports audits of sauce making and tank room operations in food and beverage manufacturing. Verify sanitation, equipment cleanliness, labeling, lighting, hose storage, pest control, and facility maintenance. Review batch records, PPE use, food defense measures, and operator compliance with safety procedures. Document nonconformances, assign corrective actions, and capture inspector signatures to maintain GMP compliance and continuous improvement.
by Mohamad Sobh, from the Community
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Zone 11 GMP Inspection Checklist
Use this Zone 11 GMP inspection checklist to assess warehouse and receiving areas in a food manufacturing environment. Verify pallets and storage compliance, sealed and undamaged ingredients, closed boxes and covered packaging, clean and closed dock doors with intact insulation and door sweeps, shatterproof lighting, FIFO and SOP adherence, and shipping and receiving practices. Inspect inbound and outbound documentation, trailer inspections, sanitation and clutter, standing water, pest control, lagoons and alleyways, truck scales and parking areas, and freezer trailer organization. Evaluate food defense controls, restricted access, and absence of suspicious activity. Confirm personnel PPE use, adherence to safety procedures, and proper storage of personal items. Record findings and required corrective actions with signatures.
by John Mazzie, from the Community
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Zone 7 GMP Inspection: Lines 8-10
Conduct a comprehensive GMP audit for Zone 7 production lines 8, 9, and 10. This checklist guides checks on utensil handling, housekeeping, equipment cleanliness and maintenance, parts storage, magnets or screens and smoke filter inspections, scale calibration, leaks and standing water, packaging material sanitation, pest control, facility repairs, food defense measures, and personnel PPE and safety practices. Use it to record findings and assign corrective actions to responsible departments.
by John Mazzie, from the Community
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Template
GMP: Plant Hygiene and Sanitation Inspection Checklist
This GMP plant hygiene and sanitation inspection checklist helps QA and operations teams audit food and beverage plants for compliance with Good Manufacturing Practices. It covers plant construction and design, equipment and utilities, personnel hygiene and PPE, cleaning programs and waste management, production and process controls, pest prevention and monitoring, allergen control, laboratory and retention areas, warehouse conditions, chemical storage and handling, food defense, and safety. Use it to verify segregation, labeling, calibration, sanitation, and documentation across areas.
by ABI Beer QA, from the Community
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Zone 5 GMP Inspection

This Zone 5 GMP inspection checklist supports audits of sauce making and tank room operations in food and beverage manufacturing. Verify sanitation, equipment cleanliness, labeling, lighting, hose storage, pest control, and facility maintenance. Review batch records, PPE use, food defense measures, and operator compliance with safety procedures. Document nonconformances, assign corrective actions, and capture inspector signatures to maintain GMP compliance and continuous improvement.

by Mohamad Sobh, from the Community

Get

Template

Zone 11 GMP Inspection Checklist

Use this Zone 11 GMP inspection checklist to assess warehouse and receiving areas in a food manufacturing environment. Verify pallets and storage compliance, sealed and undamaged ingredients, closed boxes and covered packaging, clean and closed dock doors with intact insulation and door sweeps, shatterproof lighting, FIFO and SOP adherence, and shipping and receiving practices. Inspect inbound and outbound documentation, trailer inspections, sanitation and clutter, standing water, pest control, lagoons and alleyways, truck scales and parking areas, and freezer trailer organization. Evaluate food defense controls, restricted access, and absence of suspicious activity. Confirm personnel PPE use, adherence to safety procedures, and proper storage of personal items. Record findings and required corrective actions with signatures.

by John Mazzie, from the Community

Get

Template

Zone 7 GMP Inspection: Lines 8-10

Conduct a comprehensive GMP audit for Zone 7 production lines 8, 9, and 10. This checklist guides checks on utensil handling, housekeeping, equipment cleanliness and maintenance, parts storage, magnets or screens and smoke filter inspections, scale calibration, leaks and standing water, packaging material sanitation, pest control, facility repairs, food defense measures, and personnel PPE and safety practices. Use it to record findings and assign corrective actions to responsible departments.

by John Mazzie, from the Community

Get

Template

GMP: Plant Hygiene and Sanitation Inspection Checklist

This GMP plant hygiene and sanitation inspection checklist helps QA and operations teams audit food and beverage plants for compliance with Good Manufacturing Practices. It covers plant construction and design, equipment and utilities, personnel hygiene and PPE, cleaning programs and waste management, production and process controls, pest prevention and monitoring, allergen control, laboratory and retention areas, warehouse conditions, chemical storage and handling, food defense, and safety. Use it to verify segregation, labeling, calibration, sanitation, and documentation across areas.

by ABI Beer QA, from the Community

Get

Zone 1 GMP Inspection Checklist

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