Template

Prime Line 5S Audit - Offload Area 5105C

by Nick Martin, from the Community

This Prime Line 5S audit template helps assess offload areas on the production floor. Verify inventory min and max adherence, removal of unused tools and parts, and elimination of slip and trip hazards. Check that computers, printers, scanners, and cabling are clean and secure, fans are dust free, and waste bins for landfill, paper, plastic, and compost are available and not overflowing. Confirm lighting is adequate, electrical panels are secure with three feet of clearance, floors and areas under the line are clean, and mutilation protection is in place. Inspect painted surfaces, station identification using standard signage, defined homes for movable items using shadowboxing, and clear visual signals for inventory levels. Includes auditor signature field.

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With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
PDC 5S Audit Back Table Area 5104D
Use this 5S audit form to evaluate back table areas for lean workplace standards. Review exit routes and access to safety items including fire extinguishers eyewash and spill kits. Check adherence to min and max limits with no overflow and ensure no parts are on the floor. Confirm unused tools and personal items are removed and shadowboards are fully stocked. Inspect storage racks bins cabinets and furniture for proper use and good condition. Verify computers printers scanners and wiring are clean organized and secure. Inspect fans for dust and confirm waste removal bins are present clean and not overflowing. Ensure lighting is sufficient and floors are clean. Check that mutilation protection and painted surfaces are in good condition. Review walls and columns for cleanliness. Ensure work cells and stations are identified with standard signage and movable items have defined homes. Confirm min and max inventory levels and location labels are clearly communicated. Capture the auditor signature to complete the audit.
by Nick Martin, from the Community
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Template
Prime Line 5S Audit - Staging Area Form 5105A
This Prime Line 5S Audit template helps evaluate the condition and organization of a staging area in a manufacturing environment. It guides checks on min and max adherence, removal of unused tools and equipment, slip and trip hazards, condition and use of racks, bins, cabinets, and furniture, cable and wiring management for computers and scanners, fan and lighting cleanliness and function, floor cleanliness, mutilation protection, painted surface condition, proper station identification, and placement of movable items with shadowboxing and signage. Use it to sustain lean standards and continuous improvement.
by Nick Martin, from the Community
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Template
Prime Line 5S Audit: Classify Area (5105D)
This 5S audit checklist helps manufacturing teams classify and evaluate Prime Line areas for 5S compliance. It covers unused tools and parts, sorting and cleanliness, slip and trip hazards, racks, bins and cabinets, computer and printer wiring, fans, lighting, floors, and areas under the line. It includes checks for mutilation protection, painted surfaces such as yellow bollards, station identification with standard signage, and proper homes for movable items using shadowboxing. Use this form to standardize inspections, document findings, and capture auditor signatures as part of a continuous improvement and Lean program.
by Nick Martin, from the Community
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Template
2K Paint 5S Audit: Rework, Classify and Label Areas
This 2K Paint 5S audit checklist helps teams assess painting workcells and adjacent areas for 5S compliance. It covers exit routes, min and max inventory adherence, elimination of unused tools and parts, tidy bezel and inspection tunnel areas, and removal of slip and trip hazards. Items include shadowboards fully stocked, organized coat racks and storage, clean racks and cabinets, orderly wiring for computers and scanners, clean fans and lighting, and proper waste segregation with bins that are not overflowing. Inspect electrical panels for proper condition and 3-foot clearance, confirm clear visual identification of cells and stations with standard signage, and verify homes for movable items via shadowboxing. Validate defined min and max levels for supplies, components, WIP, and packaging, ensure bezel areas and paint process samples are organized and appropriately labeled, and check that painted surfaces and columns are in good condition with mutilation protection where required.
by Nick Martin, from the Community
Downloads: 0
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Prime Line 5S Audit - Offload Area 5105C

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PDC 5S Audit Back Table Area 5104D

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