Template

Prime Line 5S Audit: Classify Area (5105D)

by Nick Martin, from the Community

This 5S audit checklist helps manufacturing teams classify and evaluate Prime Line areas for 5S compliance. It covers unused tools and parts, sorting and cleanliness, slip and trip hazards, racks, bins and cabinets, computer and printer wiring, fans, lighting, floors, and areas under the line. It includes checks for mutilation protection, painted surfaces such as yellow bollards, station identification with standard signage, and proper homes for movable items using shadowboxing. Use this form to standardize inspections, document findings, and capture auditor signatures as part of a continuous improvement and Lean program.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Prime Line 5S Audit - Staging Area Form 5105A
This Prime Line 5S Audit template helps evaluate the condition and organization of a staging area in a manufacturing environment. It guides checks on min and max adherence, removal of unused tools and equipment, slip and trip hazards, condition and use of racks, bins, cabinets, and furniture, cable and wiring management for computers and scanners, fan and lighting cleanliness and function, floor cleanliness, mutilation protection, painted surface condition, proper station identification, and placement of movable items with shadowboxing and signage. Use it to sustain lean standards and continuous improvement.
by Nick Martin, from the Community
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Template
Prime Line 5S Audit - Offload Area 5105C
This Prime Line 5S audit template helps assess offload areas on the production floor. Verify inventory min and max adherence, removal of unused tools and parts, and elimination of slip and trip hazards. Check that computers, printers, scanners, and cabling are clean and secure, fans are dust free, and waste bins for landfill, paper, plastic, and compost are available and not overflowing. Confirm lighting is adequate, electrical panels are secure with three feet of clearance, floors and areas under the line are clean, and mutilation protection is in place. Inspect painted surfaces, station identification using standard signage, defined homes for movable items using shadowboxing, and clear visual signals for inventory levels. Includes auditor signature field.
by Nick Martin, from the Community
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Template
Prime Line 5S Audit for Sanding Area 5105B
This 5S audit checklist supports sanding area operations in a manufacturing environment. It helps teams assess housekeeping, material limits, unused tools, slip and trip hazards, personal storage, racks and bins, equipment wiring and cable organization, fan and lighting cleanliness, electrical panel access with three feet clearance, floor conditions, cleanliness under conveyors, mutilation protection, painted surface condition, and wall and column cleanliness. It also checks that work cells and stations use standard signage and that movable items have defined homes with shadowboxing to sustain 5S standards.
by Nick Martin, from the Community
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Template
Prime Line 5S Audit Rework Ford Area 5105E
This 5S audit checklist is designed for the Prime Line rework Ford area, form 5105E. It helps teams assess workplace organization and safety across key 5S pillars, including checks for exit routes, inventory min and max adherence, removal of unused tools and parts, slip and trip hazards, equipment condition, organized wiring, adequate lighting, clean floors and fixtures, protection from mutilation, painted surface upkeep, and clear station identification. It also verifies shadowboxing and homes for movable items, visual min max levels, clean fire suppression piping, and timely handling of aged rework or partials. Use it to capture findings, add photos, assign corrective actions, and record the auditor signature.
by Nick Martin, from the Community
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Prime Line 5S Audit: Classify Area (5105D)

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Prime Line 5S Audit - Staging Area Form 5105A

Prime Line 5S Audit - Offload Area 5105C

Prime Line 5S Audit for Sanding Area 5105B

Prime Line 5S Audit Rework Ford Area 5105E

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Prime Line 5S Audit - Staging Area Form 5105A

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