Template

PDC 5S Audit for Honda and Storage Areas 5104E

by Nick Martin, from the Community

10+

Use this PDC 5S audit to evaluate Honda and storage areas against the five pillars of Sort, Set in Order, Shine, Standardize, and Sustain. Verify exit routes are clear, min and max stock limits are observed, unused tools are removed, and slip and trip hazards are eliminated. Check access to safety equipment, handling of scrap and nonconforming material, condition of racks and bins, waste removal, lighting, floors, and painted surfaces. Confirm stations are identified, movable items are shadowboxed, and labels match contents. Record findings, create actions, and sign off.

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Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
PDC 5S Audit Back Table Area 5104D
Use this 5S audit form to evaluate back table areas for lean workplace standards. Review exit routes and access to safety items including fire extinguishers eyewash and spill kits. Check adherence to min and max limits with no overflow and ensure no parts are on the floor. Confirm unused tools and personal items are removed and shadowboards are fully stocked. Inspect storage racks bins cabinets and furniture for proper use and good condition. Verify computers printers scanners and wiring are clean organized and secure. Inspect fans for dust and confirm waste removal bins are present clean and not overflowing. Ensure lighting is sufficient and floors are clean. Check that mutilation protection and painted surfaces are in good condition. Review walls and columns for cleanliness. Ensure work cells and stations are identified with standard signage and movable items have defined homes. Confirm min and max inventory levels and location labels are clearly communicated. Capture the auditor signature to complete the audit.
by Nick Martin, from the Community
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Template
Paint Side 5S Audit - Area 6 Form 5099F
This 5S audit checklist is designed for automotive paint operations in Area 6. It covers housekeeping and safety essentials including removal of unused tools and parts, current paperwork and signage, slip and trip hazard checks, and accessibility of exits, fire extinguishers, eyewash stations, spill kits, and emergency stops. Inspect storage of scrap and non‑conforming materials, condition and use of racks, bins, and cabinets, and organization of computers, printers, scanners, and cabling. Verify fans are clean, lighting is sufficient, electrical panels have 3-foot clearance, floors and areas under conveyors are clean, and painted surfaces, walls, and columns are maintained. Confirm stations are identified with standard signage, movable items are shadowboxed, labels and Kanban tags match contents, and End of Shift 5S Expectations are posted.
by Nick Martin, from the Community
Downloads: 10+
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Template
PDC 5S Audit - Fronts Area (Form 5104A)
Use this PDC 5S audit to evaluate the Fronts Area against the five pillars: Sort, Set in order, Shine, Standardize, and Sustain. Inspect exit routes, inventory min/max adherence, housekeeping, shadowboards, labeling, equipment condition, waste removal, lighting, floors, and safety item accessibility. Capture notes, photos, and corrective actions to maintain visual management and consistent standards across work cells and stations.
by Nick Martin, from the Community
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Template
5S Audit Checklist
This 5S Audit Checklist helps supervisors and plant managers evaluate workplace organization and safety using the five pillars of 5S: Sort, Set in Order, Shine, Standardize, and Sustain. Conduct monthly or quarterly audits to verify that only required tools, equipment, and materials are present, storage and labeling are clear, floors and aisles are marked, PPE and emergency equipment are accessible, and cleaning schedules are followed. The checklist supports ergonomic setup, preventive maintenance, waste removal, and documentation of previous audit results. Capture notes, photos, and evidence, assign corrective actions with owners, priorities, and due dates, and track completion to drive continuous improvement across work areas.
by Fairylyn Paguio, from the Community
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PDC 5S Audit for Honda and Storage Areas 5104E

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