Template

PDC 5S Audit - Fronts Area (Form 5104A)

by Nick Martin, from the Community

Use this PDC 5S audit to evaluate the Fronts Area against the five pillars: Sort, Set in order, Shine, Standardize, and Sustain. Inspect exit routes, inventory min/max adherence, housekeeping, shadowboards, labeling, equipment condition, waste removal, lighting, floors, and safety item accessibility. Capture notes, photos, and corrective actions to maintain visual management and consistent standards across work cells and stations.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
PDC 5S Audit for Honda and Storage Areas 5104E
Use this PDC 5S audit to evaluate Honda and storage areas against the five pillars of Sort, Set in Order, Shine, Standardize, and Sustain. Verify exit routes are clear, min and max stock limits are observed, unused tools are removed, and slip and trip hazards are eliminated. Check access to safety equipment, handling of scrap and nonconforming material, condition of racks and bins, waste removal, lighting, floors, and painted surfaces. Confirm stations are identified, movable items are shadowboxed, and labels match contents. Record findings, create actions, and sign off.
by Nick Martin, from the Community
Downloads: 10+
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Template
Chrysler 5S Audit - Rear Assembly Area (5097B)
This 5S audit checklist is designed for the Chrysler rear assembly area to support workplace organization, safety, and efficiency. Use it to evaluate compliance with 5S pillars including Sort, Set in Order, Shine, Standardize, and Sustain. Items cover exit routes, inventory min and max limits, shadowboards, labeling and Kanban tags, cleanliness under conveyors, lighting, electrical panel clearance, equipment condition, and waste removal. Apply it to maintain visual management standards, reduce hazards, and keep assembly operations running smoothly.
by Nick Martin, from the Community
Downloads: 10+
Get
Template
PDC 5S Audit Toyota Area Form 5104B
This PDC 5S Audit checklist helps assess workplace organization and safety in Toyota production or logistics areas. It guides auditors to confirm clear exit routes, adherence to min and max inventory limits, and removal of unused tools or personal items. Items cover trip and slip hazards, access to safety equipment, shadowboard completeness, and cleanliness of racks, cabinets, fans, and floors. It includes checks for computers and wiring management, waste sorting and removal, adequate lighting and clean fixtures, and mutilation protection. Visual management is reinforced with stations identified, movable item homes defined, inventory levels communicated, and accurate location labels.
by Nick Martin, from the Community
Downloads: 20+
Get
Template
Level 3 5S Audit Checklist for Press Area
This Level 3 5S audit template is designed for manufacturing press areas to reinforce lean workplace standards and safety. It guides teams to evaluate Sort, Set in Order, Shine, Standardize, and Sustain across the work area. Criteria include clear exit routes, min and max inventory adherence, removal of unused tools and parts, organization via shadowboards and labeled homes, cleanliness of racks, cabinets, computers and wiring, fans and lighting, and 3-foot electrical panel clearance. It also checks floors, areas under conveyors, mutilation protection, painted surfaces, walls and columns, and proper identification of work cells and stations with visual controls. Use this checklist to capture findings, add photos, score compliance, and assign corrective actions that improve efficiency, housekeeping, and safety in press operations.
by Nick Martin, from the Community
Downloads: 10+
Get

PDC 5S Audit for Honda and Storage Areas 5104E

Use this PDC 5S audit to evaluate Honda and storage areas against the five pillars of Sort, Set in Order, Shine, Standardize, and Sustain. Verify exit routes are clear, min and max stock limits are observed, unused tools are removed, and slip and trip hazards are eliminated. Check access to safety equipment, handling of scrap and nonconforming material, condition of racks and bins, waste removal, lighting, floors, and painted surfaces. Confirm stations are identified, movable items are shadowboxed, and labels match contents. Record findings, create actions, and sign off.

by Nick Martin, from the Community

10+

Get

Template

Chrysler 5S Audit - Rear Assembly Area (5097B)

This 5S audit checklist is designed for the Chrysler rear assembly area to support workplace organization, safety, and efficiency. Use it to evaluate compliance with 5S pillars including Sort, Set in Order, Shine, Standardize, and Sustain. Items cover exit routes, inventory min and max limits, shadowboards, labeling and Kanban tags, cleanliness under conveyors, lighting, electrical panel clearance, equipment condition, and waste removal. Apply it to maintain visual management standards, reduce hazards, and keep assembly operations running smoothly.

by Nick Martin, from the Community

10+

Get

Template

PDC 5S Audit Toyota Area Form 5104B

This PDC 5S Audit checklist helps assess workplace organization and safety in Toyota production or logistics areas. It guides auditors to confirm clear exit routes, adherence to min and max inventory limits, and removal of unused tools or personal items. Items cover trip and slip hazards, access to safety equipment, shadowboard completeness, and cleanliness of racks, cabinets, fans, and floors. It includes checks for computers and wiring management, waste sorting and removal, adequate lighting and clean fixtures, and mutilation protection. Visual management is reinforced with stations identified, movable item homes defined, inventory levels communicated, and accurate location labels.

by Nick Martin, from the Community

20+

Get

Template

Level 3 5S Audit Checklist for Press Area

This Level 3 5S audit template is designed for manufacturing press areas to reinforce lean workplace standards and safety. It guides teams to evaluate Sort, Set in Order, Shine, Standardize, and Sustain across the work area. Criteria include clear exit routes, min and max inventory adherence, removal of unused tools and parts, organization via shadowboards and labeled homes, cleanliness of racks, cabinets, computers and wiring, fans and lighting, and 3-foot electrical panel clearance. It also checks floors, areas under conveyors, mutilation protection, painted surfaces, walls and columns, and proper identification of work cells and stations with visual controls. Use this checklist to capture findings, add photos, score compliance, and assign corrective actions that improve efficiency, housekeeping, and safety in press operations.

by Nick Martin, from the Community

10+

Get

PDC 5S Audit - Fronts Area (Form 5104A)

About author

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PDC 5S Audit for Honda and Storage Areas 5104E

Chrysler 5S Audit - Rear Assembly Area (5097B)

PDC 5S Audit Toyota Area Form 5104B

Level 3 5S Audit Checklist for Press Area

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PDC 5S Audit for Honda and Storage Areas 5104E

Chrysler 5S Audit - Rear Assembly Area (5097B)

PDC 5S Audit Toyota Area Form 5104B

Level 3 5S Audit Checklist for Press Area