This PDC 5S Audit checklist helps assess workplace organization and safety in Toyota production or logistics areas. It guides auditors to confirm clear exit routes, adherence to min and max inventory limits, and removal of unused tools or personal items. Items cover trip and slip hazards, access to safety equipment, shadowboard completeness, and cleanliness of racks, cabinets, fans, and floors. It includes checks for computers and wiring management, waste sorting and removal, adequate lighting and clean fixtures, and mutilation protection. Visual management is reinforced with stations identified, movable item homes defined, inventory levels communicated, and accurate location labels.
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