Template

5S Audit Checklist for Level 3 LCA Area

by Nick Martin, from the Community

10+

This Level 3 LCA Area 5S audit checklist supports workplace organization and safety in a manufacturing environment. It covers exit routes, adherence to min and max inventory levels, removal of unused tools and parts, elimination of slip and trip hazards, and organization of racks, bins, cabinets, and fixtures. It includes checks for computers and wiring, fan and lighting cleanliness, electrical panel clearance, floor and stairwell condition, mutilation protection, painted surface condition, wall cleanliness, clear identification of work cells and stations, defined min/max inventory visuals, and proper homes for movable items via shadowboxing or signage.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
5S Audit - Level 2 Service Area Checklist
Use this Level 2 Service Area 5S audit template to evaluate workplace organization and safety in manufacturing service areas. The checklist covers exit routes, min and max inventory adherence, removal of unused tools and parts, slip and trip hazards, shadow boards, lockers and racks, equipment and cabling, fans, waste segregation, lighting, and electrical panel clearance. Inspect floors, stairs, areas under conveyors, painted surfaces, walls and columns, and mutilation protection. Verify standard signage for work cells, defined homes for movable items with shadowboxing, clear min and max stock levels, and accurate sequence centre lane signage.
by Nick Martin, from the Community
Downloads: 10+
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Template
5S Audit for Level 3 Pick and Dispense Area
This Level 3 5S audit checklist supports inspections of pick and dispense areas in manufacturing and warehouse environments. It covers exit route visibility and access, adherence to min and max inventory limits, housekeeping standards, and organization of cages, racks, bins, cabinets, and fixtures. The form guides checks on computers, printers, scanners, and cable management; fan and lighting cleanliness and adequacy; and electrical panel condition with required 3-foot clearance. Additional sections verify clean floors, stairwells, and areas under conveyors; presence and condition of mutilation protection; upkeep of painted surfaces, walls, and columns; proper MAFACT signage for cells and stations; clearly defined min and max inventory levels; shadowboxing or signage for movable items; and accurate lane signage at the sequence centre.
by Nick Martin, from the Community
Downloads: 10+
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Template
Lexus 5S Audit Checklist
This 5S audit checklist for Lexus manufacturing areas helps assess exit routes, inventory min and max adherence, removal of unused tools, housekeeping under stairs and conveyors, slip and trip hazards, shadowboards and personal storage, racks and cabinets, computers and cable management, fans, waste segregation and removal, lighting and light fixture cleanliness, electrical panel condition and three feet clearance, floor cleanliness, mutilation protection, painted surface condition, walls and columns cleanliness, cell and station identification with standard signage, homes for movable items via shadowboxing, and clear min and max inventory levels for supplies, components, work in process and finished goods. Use it to sustain lean practices and document auditor sign off.
by Nick Martin, from the Community
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Template
2K Assy 5S Audit - Unload and WIP Area
This 5S audit checklist supports 2K assembly teams in assessing unload and work in process areas. It guides auditors to check exit routes, adherence to min and max inventory, removal of unused tools and parts, elimination of slip and trip hazards, cleanliness and use of shelves, fan and lighting condition, clean floors and light fixtures, mutilation protection, condition of painted surfaces and columns, clear station identification and visual management, defined homes for movable items, and communication of min and max inventory levels. Designed to drive workplace order, safety, and compliance.
by Nick Martin, from the Community
Downloads: 0
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5S Audit Checklist for Level 3 LCA Area

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