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BBC 5S Audit Checklist for Processing

by Rachelle Manel-Wilson, from the Community

10+

This BBC 5S audit checklist helps teams assess processing areas against the five pillars of 5S. Verify that only required tools and materials are present, red tag items are controlled, and signage and visual aids are current. Check storage, floor demarcations, and access to fire extinguishers, eye washes and electrical panels. Inspect cleanliness of floors, walls, doors, drains, vents, lighting, and equipment, and confirm cleaning tools are stored correctly. Ensure standards for sort, straighten, shine and Kanban are established and sustained, exits and walkways are clear, and audits and action follow ups are maintained.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
BBC 5S Audit Checklist for Quality
Use this BBC 5S Audit Checklist to evaluate workplace organization and safety across the 5S pillars: Sort, Straighten, Shine, Standardize, and Sustain. Verify that only required tools are present, red tag areas are maintained, and signage is current. Check lighting, doors, fans, drains, floors, walls, ceilings, and equipment for cleanliness and condition. Confirm hazardous materials and flammable liquids are properly labeled and stored, floor demarcations are marked, and emergency equipment is accessible. Ensure walkways and exits are unblocked, Kanban and shine standards are followed, and sustain boards and action items are up to date.
by Rachelle Manel-Wilson, from the Community
Downloads: 10+
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Template
5S Audit Checklist
This 5S Audit Checklist helps supervisors and plant managers evaluate workplace organization and safety using the five pillars of 5S: Sort, Set in Order, Shine, Standardize, and Sustain. Conduct monthly or quarterly audits to verify that only required tools, equipment, and materials are present, storage and labeling are clear, floors and aisles are marked, PPE and emergency equipment are accessible, and cleaning schedules are followed. The checklist supports ergonomic setup, preventive maintenance, waste removal, and documentation of previous audit results. Capture notes, photos, and evidence, assign corrective actions with owners, priorities, and due dates, and track completion to drive continuous improvement across work areas.
by Fairylyn Paguio, from the Community
Downloads: 0
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Template
5S Audit Checklist for Workplace Organization
This 5S Audit Checklist helps supervisors and plant managers evaluate workplace organization and safety using the five 5S pillars: Sort, Set in Order, Shine, Standardize, and Sustain. Use it for monthly or quarterly audits to verify that tools, equipment, and materials are properly identified, stored, and maintained; that floors, aisles, and emergency equipment are clearly marked and accessible; and that cleaning schedules, maintenance records, and previous audit actions are in place. The checklist supports corrective actions and continuous improvement across production and support areas.
by steve wilson, from the Community
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BBC 5S Audit Checklist - Logistics and Warehousing
Use this 5S audit template to evaluate logistics and warehouse areas for safety, organization, and efficiency. Sections cover Sort, Straighten, Shine, Standardize, and Sustain, including checks for floor and aisle demarcation, signage, exits, emergency lighting, fire extinguishers and eyewash accessibility, hazardous material storage, housekeeping, tool and equipment labeling, red tag controls, and Kanban. Track actions from previous audits and sustain boards to drive continuous improvement.
by Rachelle Manel-Wilson, from the Community
Downloads: 30+
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BBC 5S Audit Checklist for Processing

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