Template

BBC 5S Audit Checklist - Logistics and Warehousing

by Rachelle Manel-Wilson, from the Community

30+

Use this 5S audit template to evaluate logistics and warehouse areas for safety, organization, and efficiency. Sections cover Sort, Straighten, Shine, Standardize, and Sustain, including checks for floor and aisle demarcation, signage, exits, emergency lighting, fire extinguishers and eyewash accessibility, hazardous material storage, housekeeping, tool and equipment labeling, red tag controls, and Kanban. Track actions from previous audits and sustain boards to drive continuous improvement.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
BBC 5S Audit Checklist for Quality
Use this BBC 5S Audit Checklist to evaluate workplace organization and safety across the 5S pillars: Sort, Straighten, Shine, Standardize, and Sustain. Verify that only required tools are present, red tag areas are maintained, and signage is current. Check lighting, doors, fans, drains, floors, walls, ceilings, and equipment for cleanliness and condition. Confirm hazardous materials and flammable liquids are properly labeled and stored, floor demarcations are marked, and emergency equipment is accessible. Ensure walkways and exits are unblocked, Kanban and shine standards are followed, and sustain boards and action items are up to date.
by Rachelle Manel-Wilson, from the Community
Downloads: 10+
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Template
5S Warehouse Audit Checklist
This 5S warehouse audit checklist helps logistics and fulfillment teams assess workplace organization and safety across Sort, Set in Order, Shine, Standardize, and Sustain. Verify labeling, demarcations, equipment placement, cleaning routines, training, and follow up actions. Capture hazards, ensure visual controls, and keep activity boards current to drive continuous improvement and compliance.
by Ganiska 96, from the Community
Downloads: 10+
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Template
Cornish Orchards 5S Inspection Checklist
This 5S audit checklist helps supervisors and plant managers evaluate adherence to lean housekeeping and workplace organization across Sort, Set in Order, Shine, Standardize, and Sustain. Capture photos, notes, and scores, verify tool and equipment identification, safe layouts, PPE and emergency access, cleanliness, maintenance records, and posted schedules. Record previous audit results, assign corrective actions with owners, priorities, and due dates, and recognize teams to sustain 5S. Use this template for regular site audits to improve safety, quality, and efficiency.
by Adam Keen, from the Community
Downloads: 10+
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Template
GNP 5S Inventory and Receiving Audit
Use this 5S Inventory and Receiving audit checklist to evaluate workplace organization and safety across Sort, Straighten, Shine, Standardize, and Sustain. Assess removal of unused items, storage standards, visual controls, waste handling, tool identification, PPE storage, stock levels, floor markings, cleanliness, cleaning schedules, and compliance with safety rules and procedures. Ideal for warehouse and manufacturing receiving areas to standardize audits and drive continuous improvement.
by Lori Sonnenfeld, from the Community
Downloads: 10+
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BBC 5S Audit Checklist - Logistics and Warehousing

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