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Daily OPP Inspection Checklist

by Louis Jean Vixamar, from the Community

This Daily Operational Prerequisite Program inspection checklist helps food processing facilities verify GMP compliance and readiness before production. It guides inspectors through sanitation of rooms, benches, conveyors, and utensils; proper storage of ingredients and packaging off the floor; employee hygiene and PPE; pest control; handwashing stations; chemical labeling and sanitizer ppm; equipment condition and lighting; glass and brittle plastic checks; secure exterior doors; warehouse organization; accurate batch records; and segregation of nonconforming items with red hold tags. Includes signature and review fields.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions .

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GMP and Food Safety Audit Checklist

Conduct comprehensive GMP and food safety audits across food processing facilities with this HM REC 110 checklist. Assess site hygiene, drainage, doors and seals, lighting, ventilation, refrigeration and condensation control, cross contamination risks, and equipment sanitation. Verify employee GMP practices, PPE and hygiene, knife control, packaging material protection, chemical storage and labeling, pest control program effectiveness, and glass and brittle plastic management. Review HACCP compliance, CCP checks, temperature logs, pre start inspections, traceability, scale verification, shipping and receiving checks, and documentation. Use this tool to maintain regulatory compliance, meet customer specifications, and drive continuous improvement in food safety programs.

by Geeti Sharma, from the Community

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GMP: Plant Hygiene and Sanitation Inspection Checklist

This GMP plant hygiene and sanitation inspection checklist helps QA and operations teams audit food and beverage plants for compliance with Good Manufacturing Practices. It covers plant construction and design, equipment and utilities, personnel hygiene and PPE, cleaning programs and waste management, production and process controls, pest prevention and monitoring, allergen control, laboratory and retention areas, warehouse conditions, chemical storage and handling, food defense, and safety. Use it to verify segregation, labeling, calibration, sanitation, and documentation across areas.

by ABI Beer QA, from the Community

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Daily Hygiene and GMP Gemba Walk

This daily hygiene and GMP gemba walk checklist supports food production and hospitality teams in verifying good manufacturing practices on the floor. Use it to review personal hygiene and handwashing stations, appropriate PPE, cleaning and sanitation schedules, equipment and surfaces condition, allergen control and segregation, waste handling, pest evidence, temperature checks and logs, product and material storage, and housekeeping. Record findings, attach evidence, note corrective actions, assign follow ups, and capture sign off to maintain safe, compliant operations every day.

by Louise Gale, from the Community

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PRP Filtration Checklist for GMP

Use this PRP Filtration checklist to assess GMP compliance across production areas. Verify floors, drains, walls, lighting, and equipment condition; check CIP frequency and parameters; confirm filter integrity, gas filters, hoses, fittings, and sampling valves; review pest control, chemical labeling and storage, calibration records, potable water, and ventilation; ensure segregation of nonconforming materials; validate PPE, hygiene, locker rooms, handwashing stations, and food and drink rules; and uphold 5S, contractor control, and smoking policies. Support food safety, sanitation, and audit readiness across breweries and food processing plants.

by Joaquin Barbero, from the Community

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Pre-Operational Hygiene Check - Zone 1

This pre-operational hygiene checklist for Hygiene Zone 1 helps food manufacturing teams confirm readiness before production. It covers scale calibration steps, equipment and bench cleanliness, lighting, floor condition and foreign objects, air compressor status, recording average dose, staff PPE and personal hygiene compliance, waste bin cleanliness and access, insect light operation and pest activity, correct storage of product and packaging off the floor, availability of packaging and labeling, checks for broken glass or hard brittle plastics, and topping up soap, sanitizer, and paper towels. Use it to standardize GMP pre-start checks and escalate issues to QA when out of tolerance.

by ash@shott.co.nz, from the Community

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GMP Audit Checklist for Manufacturing

This GMP audit template helps manufacturing teams verify compliance with Good Manufacturing Practices across facilities. It covers training, clothing and personal protective equipment, personnel hygiene and handwashing, hair and jewelry policies, food and beverage restrictions and allergen control, foreign material prevention including glass and brittle plastics, documentation and record keeping, chemical management and labeling, sanitation procedures and cleaning schedules, waste segregation, facility and equipment conditions, pest control management, and security of doors and docks. Use it to conduct systematic site walkthroughs, engage employees on food safety responsibilities, and document findings to drive corrective actions and continuous improvement.

by Barbra Copsey, from the Community

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Daily OPP Inspection Checklist

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