Template

RM1 6-Month/600-Mile Service Checklist (QD069)

by Tim Stirrup, from the Community

This 6-month/600-mile RM1 service checklist (QD069) guides technicians through a thorough motorcycle service. Record VIN, customer details and notes, then inspect overall condition, lights, controls, mirrors and plastics. Check tyres to 32 PSI and tread depth, spoke tension and wheel bearings. Verify headstock and swingarm bearings, torque fasteners to spec, and assess brake pads, fluid and leaks. Test throttle and sidestand function, electrical switches, OBD, DTCs and battery housing. Adjust fits, apply lacquer to VIN if needed, and complete a test ride to confirm performance before sign-off.

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Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions .

Template
6-Month/600-Mile Motorcycle Service Checklist
This 6-month or 600-mile motorcycle service checklist guides technicians through a thorough inspection and service. Cover customer and technician notes, vehicle identification, and arrival condition. Check lights, pegs, levers, mudguards, handlebars, mirrors, wheels and tires including tread depth, pressures, damage, spoke tension, and wheel bearings. Inspect chassis components such as headstock and swingarm bearings, and verify torque specs for front axle, rear axle, swingarm spindle, RSU bolts, and mudguard fasteners. Audit the brake system including disc and caliper bolt torque, lever force, pad depth, fluid level and condition, leaks, hose abrasion, and line clips. Validate throttle and sidestand function both mechanically and electrically. Run electrical checks, including 12V battery, DTCs, and software updates for motor controller, DBCU, main battery, reed switch, and Octo device if fitted. Note any non-warranty repairs, decide if workshop return is needed, and complete work notes, name, signature, and date.
by Tim Stirrup, from the Community
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Template
6-Month 600-Mile Motorcycle Service Checklist
A practical 6-month or 600-mile motorcycle service checklist covering damage checks, lights, controls, wheels and tires, spoke tension, and wheel bearings. Includes chassis inspections such as headstock and swingarm, plus torque checks for axles and key fasteners. Details brake system inspections, fluid condition, leaks, and hose wear. Verifies throttle and sidestand operation both mechanically and electrically. Adds electrical diagnostics with DTC checks, MCU and DBCU updates, battery and reed switch checks, Octo device verification, and motor controller reflash guidance. Provides space for warranty and non-warranty repairs, customer approvals, and technician sign-off.
by Tim Stirrup, from the Community
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Template
RM1 End-of-Line Check QD043 Inspection Checklist
This end-of-line inspection checklist supports RM1 build-to-order vehicles through final quality checks. It guides teams to confirm lighting functions, horn and indicators, brake fluid levels and bite points, hose routing, and cable clearances. It covers battery housing alignment and latch operation, safety lockouts for sidestand and door, suspension settings, handlebar and control alignment, wheel and spoke checks, VIN stamping, reflectors, torque paint, and overall finish quality, ensuring units are ready for service handover.
by Edgar Przestrzelski, from the Community
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Template
RM1 End of Line Inspection Checklist (QD043)
Use this RM1 end of line inspection checklist (QD043) to validate vehicle build quality before release to stock. It covers lighting and indicators, brake systems and hoses, battery housing and lockout, suspension and bearings, handlebar and controls, wheel and rim condition, visual finish, and final torque and safety checks. Record VIN, key numbers, and audit results, note defects, and confirm corrective actions. Ideal for standardizing final QA on production units.
by Edgar Przestrzelski, from the Community
Downloads: 0
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RM1 6-Month/600-Mile Service Checklist (QD069)

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