Template

Paint Facilities 5S Audit - Outside Buck Storage

by Nick Martin, from the Community

This 5S audit template is designed for outside buck storage areas in paint facilities. It guides auditors to check for unused items, organized drums and totes, slip and trip hazards, clear access to exits and spill kits, adequate lighting, defined homes for movable items, posted end-of-shift 5S expectations, rework rack placement, condition and containment of broken bucks, and proper racking of bucks and related hardware. Capture notes, photos, and signatures, and log corrective actions to sustain 5S standards.

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With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions .

Template
Paint Facilities 5S Audit - Internal Buck Change Storage
Use this paint facilities 5S audit template to evaluate internal buck change storage areas. Verify min/max inventory adherence, removal of unused tools, and control of slip and trip hazards. Check floor cleanliness, organized silicone bins, posted end-of-shift 5S expectations, and cleanliness of LD appliques. Capture auditor signature and maintain consistent 5S standards for safety, efficiency, and housekeeping.
by Nick Martin, from the Community
Downloads: 10+
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Template
2K Paint 5S Audit for Load and Sand Areas
Conduct a structured 5S audit for 2K paint load and sanding areas. This checklist guides auditors to review exit routes, min and max inventory adherence, unused tools, slip and trip hazards, shadowboards, personal storage, racks and bins, computers and wiring, fan cleanliness, waste removal, lighting levels and fixtures, floor condition, mutilation protection, painted surfaces, columns, cell and station identification, locations for movable items, buck change item organization, and inventory level signage. Use it to maintain cleanliness, organization, safety, and visual controls in production areas.
by Nick Martin, from the Community
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Template
Paint Side 5S Audit - Area 6 Form 5099F
This 5S audit checklist is designed for automotive paint operations in Area 6. It covers housekeeping and safety essentials including removal of unused tools and parts, current paperwork and signage, slip and trip hazard checks, and accessibility of exits, fire extinguishers, eyewash stations, spill kits, and emergency stops. Inspect storage of scrap and non‑conforming materials, condition and use of racks, bins, and cabinets, and organization of computers, printers, scanners, and cabling. Verify fans are clean, lighting is sufficient, electrical panels have 3-foot clearance, floors and areas under conveyors are clean, and painted surfaces, walls, and columns are maintained. Confirm stations are identified with standard signage, movable items are shadowboxed, labels and Kanban tags match contents, and End of Shift 5S Expectations are posted.
by Nick Martin, from the Community
Downloads: 10+
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Template
2K Paint 5S Audit: Rework, Classify and Label Areas
This 2K Paint 5S audit checklist helps teams assess painting workcells and adjacent areas for 5S compliance. It covers exit routes, min and max inventory adherence, elimination of unused tools and parts, tidy bezel and inspection tunnel areas, and removal of slip and trip hazards. Items include shadowboards fully stocked, organized coat racks and storage, clean racks and cabinets, orderly wiring for computers and scanners, clean fans and lighting, and proper waste segregation with bins that are not overflowing. Inspect electrical panels for proper condition and 3-foot clearance, confirm clear visual identification of cells and stations with standard signage, and verify homes for movable items via shadowboxing. Validate defined min and max levels for supplies, components, WIP, and packaging, ensure bezel areas and paint process samples are organized and appropriately labeled, and check that painted surfaces and columns are in good condition with mutilation protection where required.
by Nick Martin, from the Community
Downloads: 0
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Paint Facilities 5S Audit - Outside Buck Storage

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