Template

Paint Facilities 5S Audit for 1K Washer and Dirt Lab

by Nick Martin, from the Community

This 5S audit template helps evaluate paint facility areas focused on the 1K washer and dirt lab. Inspect rinse aid and titration solution status, remove unused tools and parts, and confirm SPC binders are present and current. Check for slip and trip hazards, ensure exits, eyewash, extinguishers, spill kits, and e-stops are accessible, and verify personal storage and workstations are orderly. Review cabinets and furniture at the titration station, cable management for computers and printers, and lighting adequacy. Confirm electrical panel clearance, light fixture cleanliness, floor condition, painted surface integrity, and wall cleanliness. Ensure movable items are shadowboxed and stored to standard, end-of-shift 5S expectations are posted, common areas are tidy, and washer trenches are visibly clean. Capture the auditor’s signature to complete the audit.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Paint Side 5S Audit - Area 6 Form 5099F
This 5S audit checklist is designed for automotive paint operations in Area 6. It covers housekeeping and safety essentials including removal of unused tools and parts, current paperwork and signage, slip and trip hazard checks, and accessibility of exits, fire extinguishers, eyewash stations, spill kits, and emergency stops. Inspect storage of scrap and non‑conforming materials, condition and use of racks, bins, and cabinets, and organization of computers, printers, scanners, and cabling. Verify fans are clean, lighting is sufficient, electrical panels have 3-foot clearance, floors and areas under conveyors are clean, and painted surfaces, walls, and columns are maintained. Confirm stations are identified with standard signage, movable items are shadowboxed, labels and Kanban tags match contents, and End of Shift 5S Expectations are posted.
by Nick Martin, from the Community
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Template
PDC 5S Audit Back Table Area 5104D
Use this 5S audit form to evaluate back table areas for lean workplace standards. Review exit routes and access to safety items including fire extinguishers eyewash and spill kits. Check adherence to min and max limits with no overflow and ensure no parts are on the floor. Confirm unused tools and personal items are removed and shadowboards are fully stocked. Inspect storage racks bins cabinets and furniture for proper use and good condition. Verify computers printers scanners and wiring are clean organized and secure. Inspect fans for dust and confirm waste removal bins are present clean and not overflowing. Ensure lighting is sufficient and floors are clean. Check that mutilation protection and painted surfaces are in good condition. Review walls and columns for cleanliness. Ensure work cells and stations are identified with standard signage and movable items have defined homes. Confirm min and max inventory levels and location labels are clearly communicated. Capture the auditor signature to complete the audit.
by Nick Martin, from the Community
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Template
1K Paint 5S Audit for Driver, Load and Prep Areas
This 1K Paint 5S audit helps teams assess driver, load and prep areas in paint operations for organization, safety and cleanliness. Checklist items cover exit routes, min/max inventory adherence, removal of unused tools and parts, housekeeping beneath stairways, slip and trip hazards, shadowboards, personal storage, fan cleanliness, waste segregation, lighting, electrical panel clearance, light fixtures, floor condition, mutilation protection, painted surfaces, wall cleanliness, MAFACT signage for cells and stations, and defined homes for movable items.
by Nick Martin, from the Community
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Template
Paint Facilities 5S Audit for 2K Washer and DIRO Room
This 5S audit checklist supports continuous improvement in paint facilities, focusing on the 2K washer and DIRO room. It covers workplace organization and safety items such as exit routes, slip and trip hazards, accessibility of fire and eyewash equipment, waste removal, and lighting. It also checks equipment condition and housekeeping, including electrical panel clearance, floor cleanliness, painted surface condition, walls and columns, movable item shadowboxing, SPC binder currency, washer and DI trenches, and filter disposition. Use it to standardize end of shift expectations and maintain a clean, efficient work area.
by Nick Martin, from the Community
Downloads: 0
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Paint Facilities 5S Audit for 1K Washer and Dirt Lab

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Paint Side 5S Audit - Area 6 Form 5099F

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