Template

Overhead Crane Pre-Start Inspection Checklist

by Callam Walker, from the Community

10+

Use this overhead crane pre-start inspection checklist to ensure safe, compliant operations before every lift. Confirm controller identification and condition; check the hook for damage, safety catch function, correct MRC, and free rotation; look for kinks, frays, and proper reeving on ropes and sheaves; and operate all movements to verify correct direction, hoist limit switch, brakes, and emergency stop. Inspect below-the-hook gear including slings, chains, and attachments for cuts, nicks, stretched links, or heat damage, and remove any defective equipment immediately. This checklist supports manufacturing and warehouse teams in reducing risk and maintaining lifting equipment reliability.

With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Crane Weekly Visual Inspection
Use this crane weekly visual inspection checklist to help assess the condition and safe operation of overhead cranes. The template covers operator training confirmation, crane identification and week number, pendant and control checks, hoist wire ropes or chains, up and down and directional limit switches, main hook condition, lifting chains and hooks, and travel brakes. Record unusual noises or defects, add recommendations, mark if the crane is safe to use or requires service, document reasons for taking it out of service, and capture name and signature on completion. This structured checklist supports regular maintenance, safety compliance, and clear documentation.
by Kirsty Mincher, from the Community
Downloads: 0
Get
Template
Atlas Tube Crane Pre-Shift Inspection Checklist
This Atlas Tube crane pre-shift inspection checklist helps operators confirm readiness and safety before using an overhead crane. It guides users to record site, date, preparer, and equipment inspected, then verify operator training and understanding. Checks include pendant and wiring, power supply or remote battery, emergency stop, hoist, trolley, and bridge movements, and upper and lower limit switch function. Inspect hook and latch, block and drum cable wrap, and structural welds. Validate warning devices and capacity labels, confirm presence and expiry of fire extinguisher, and test hoist, trolley, and bridge brakes. Note any oil or fluid leaks, unusual sounds, and housekeeping issues. Assess slings and attachments, including nylon slings, safety latches, forks and hooks, and capacity labeling. Capture additional comments and follow-up actions before operation.
by Justin Kimes, from the Community
Downloads: 10+
Get
Template
VHIH Overhead Crane Pre-Use Inspection Checklist
Ensure safe crane operations with this VHIH Overhead Crane Pre-Use Inspection Checklist. Verify load ratings and warning labels; inspect hooks, latches, hoist chains, wire rope, drums, sheaves, end stops, and load blocks; check pendant controls, brakes, trolleys and bridge alignment; confirm limit devices and switch function; and look for leaks or damage in hydraulic and air systems. Add photos and notes, create corrective actions with assignees, priority and due dates, capture digital signatures, and export results to PDF, Word, Excel, or web link to share compliance. Ideal for daily checks aligned with OSHA and ASME practices.
by Lisa Lee, from the Community
Downloads: 0
Get
Template
Melancthon Overhead Crane Pre-use Inspection
Use this pre-use overhead crane inspection to verify that critical components are safe and ready before lifting. Checklist covers pendant controls (buttons, E-stop, labels, tether, cable), structural condition (cracks, connections, bumpers, limit flags, bus, guards), operational tests (control response, travel brakes, abnormal sounds, block and hook movement), hook assembly (deformation, safety latch, swivel, sheaves, wire rope), and rigging (capacity, ratings, condition, clear lift zone). If unsafe, lock out the crane, notify a supervisor, and log the hazard. Complete at least once every 24 hours.
by Joe Abel, from the Community
Downloads: 20+
Get

Overhead Crane Pre-Start Inspection Checklist

About author

You might also like

Crane Weekly Visual Inspection

Atlas Tube Crane Pre-Shift Inspection Checklist

VHIH Overhead Crane Pre-Use Inspection Checklist

Melancthon Overhead Crane Pre-use Inspection

You might also like

Crane Weekly Visual Inspection

Atlas Tube Crane Pre-Shift Inspection Checklist

VHIH Overhead Crane Pre-Use Inspection Checklist

Melancthon Overhead Crane Pre-use Inspection