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Hand Sanitiser Manufacturing Checklist (Aviva LPS)

Follow Aviva Loss Prevention Standards V1.3 to safely manufacture hand sanitiser. This practical checklist guides manufacturers through safe storage and handling of flammable liquids, hazardous area controls and DSEAR compliance, appropriate electrical equipment, fire detection and suppression, and emergency procedures. It also covers health and safety risk assessments (fire, CoSHH, manual handling, workplace transport), PPE, hot work controls, and safe mixing, filling and earthing. Ensure product quality with batch testing of alcohol and hydrogen peroxide content, sterile water and bottles, compliant labeling and product classification, and notifications to regulators, insurers and the fire brigade.

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Confirm accountability and compliance with a digital log

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Free 1,000+ Workplace Checklists & Templates created by the SafetyCulture team.

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Manufacturing Hand Sanitiser Checklist
This manufacturing hand sanitiser checklist helps facilities plan and operate safe, compliant production lines. It covers safe storage and handling of flammable liquids, ignition source control, fire protection and emergency procedures, and essential health and safety measures including DSEAR, CoSHH, manual handling, PPE, and workplace transport. It also guides product safety and quality controls such as raw material standards, sterile water and bottles, batch testing for alcohol and hydrogen peroxide, and compliant labeling, plus notifications to regulators, insurers, and authorities.
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Template
High Voltage Batteries Checklist (Aviva LPS V1.0)
Use this Aviva Loss Prevention Standards checklist to manage the risks of high voltage batteries across your site. It guides teams through governance and training, fire and DSEAR risk assessments, safe storage and segregation, OEM-based maintenance, and periodic inspections, including thermographic checks. Verify charging area design, water and contaminant protection, battery management systems, and ventilation interlocks. Confirm fire protection measures such as sprinklers, detection, and local extinguishing systems, and ensure appropriate portable extinguishers and staff training. Establish emergency response and evacuation procedures, isolation of charging and discharging circuits, and post-incident stabilization. Include compliant disposal processes and secure storage for damaged units, with records of inspections and corrective actions.
by SafetyCulture
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Template
Flammable Liquids Fire Safety Checklist
This Aviva-aligned checklist helps organizations control the risks of storing and handling flammable liquids. It covers maintaining a register of substances, substitution options, COSHH assessments, DSEAR zoning and ATEX equipment, and holding only minimum quantities. It outlines storage controls, heat/smoke and vapour detection, fixed fire suppression, and ventilation thresholds. Guidance includes staff training, method statements, hot work permits, segregation and quarantine of damaged goods, bunding and interceptors, waste handling, static control measures, and emergency planning with clear site information for responders. Includes sign-off and notes.
by SafetyCulture
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Template
Tank Farm Fire Safety Checklist (Aviva LPS V1.1)
This comprehensive checklist helps EHS and operations teams assess fire and explosion risks in tank farms handling flammable, toxic, or reactive materials. It covers risk assessment, material compatibility, ignition source control, tank construction and labeling, separation distances, vents and relief devices, bonding and grounding, containment bund integrity, access restrictions, permits and hot work, process alarms and interlocks, detection and suppression (sprinklers, deluge, foam, hydrants), emergency shutdowns, monitoring, emergency planning and drills, personnel training, and inspection and maintenance routines in alignment with Aviva Loss Prevention Standards V1.1.
by SafetyCulture
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Manufacturing Hand Sanitiser Checklist

This manufacturing hand sanitiser checklist helps facilities plan and operate safe, compliant production lines. It covers safe storage and handling of flammable liquids, ignition source control, fire protection and emergency procedures, and essential health and safety measures including DSEAR, CoSHH, manual handling, PPE, and workplace transport. It also guides product safety and quality controls such as raw material standards, sterile water and bottles, batch testing for alcohol and hydrogen peroxide, and compliant labeling, plus notifications to regulators, insurers, and authorities.

by SafetyCulture

10+

Get

High Voltage Batteries Checklist (Aviva LPS V1.0)

Template

High Voltage Batteries Checklist (Aviva LPS V1.0)

Use this Aviva Loss Prevention Standards checklist to manage the risks of high voltage batteries across your site. It guides teams through governance and training, fire and DSEAR risk assessments, safe storage and segregation, OEM-based maintenance, and periodic inspections, including thermographic checks. Verify charging area design, water and contaminant protection, battery management systems, and ventilation interlocks. Confirm fire protection measures such as sprinklers, detection, and local extinguishing systems, and ensure appropriate portable extinguishers and staff training. Establish emergency response and evacuation procedures, isolation of charging and discharging circuits, and post-incident stabilization. Include compliant disposal processes and secure storage for damaged units, with records of inspections and corrective actions.

by SafetyCulture

10+

Get

Template

Flammable Liquids Fire Safety Checklist

This Aviva-aligned checklist helps organizations control the risks of storing and handling flammable liquids. It covers maintaining a register of substances, substitution options, COSHH assessments, DSEAR zoning and ATEX equipment, and holding only minimum quantities. It outlines storage controls, heat/smoke and vapour detection, fixed fire suppression, and ventilation thresholds. Guidance includes staff training, method statements, hot work permits, segregation and quarantine of damaged goods, bunding and interceptors, waste handling, static control measures, and emergency planning with clear site information for responders. Includes sign-off and notes.

by SafetyCulture

10+

Get

Tank Farm Fire Safety Checklist (Aviva LPS V1.1)

Template

Tank Farm Fire Safety Checklist (Aviva LPS V1.1)

This comprehensive checklist helps EHS and operations teams assess fire and explosion risks in tank farms handling flammable, toxic, or reactive materials. It covers risk assessment, material compatibility, ignition source control, tank construction and labeling, separation distances, vents and relief devices, bonding and grounding, containment bund integrity, access restrictions, permits and hot work, process alarms and interlocks, detection and suppression (sprinklers, deluge, foam, hydrants), emergency shutdowns, monitoring, emergency planning and drills, personnel training, and inspection and maintenance routines in alignment with Aviva Loss Prevention Standards V1.1.

by SafetyCulture

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Hand Sanitiser Manufacturing Checklist (Aviva LPS)

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Manufacturing Hand Sanitiser Checklist

High Voltage Batteries Checklist (Aviva LPS V1.0)

Flammable Liquids Fire Safety Checklist

Tank Farm Fire Safety Checklist (Aviva LPS V1.1)

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Manufacturing Hand Sanitiser Checklist

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Flammable Liquids Fire Safety Checklist

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