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Corrugator Machine Safety Audit

by Jim Kelleher, from the Community

This corrugator machine safety audit checklist helps packaging manufacturers assess hazards across reel prep, conveyors, reel stands, splicers, single and double facers, bridge sections, rotary shear, slitter scorer, chop unit, stackers, outfeed conveyors, starch silo and kitchen, and general safety. It guides inspections of guarding, ESPE light curtains, emergency stops, lockable isolations, LOTO, pinch and nip points, hot surfaces, noise controls, signage, access platforms, chemical handling, CE compliance, alarms, training records, and SOPs. Use it to document findings, capture corrective actions, and drive safer corrugator operations.

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Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Corrugator Technical Audit Checklist
Use this corrugator technical audit checklist to verify that your corrugating line is operating within specification across all critical areas. Review reel store setup and handling, roll stands and splicers, single facers, bridges and guidance systems, and the double facer. Inspect roll, glue, doctor and pressure roll conditions, belt condition, and anti crush components. Check temperatures, paper tensions, slit and cut quality, stack presentation, and finished web parameters. Evaluate starch kitchen and viscosity controls, preventive maintenance practices, housekeeping, and safety observations. Capture findings, attach evidence, and define focus points to improve quality, reduce downtime, and ensure consistent board performance.
by Mike Brook, from the Community
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7pt Corrugator Quality Line Audit
Use this 7 point corrugator quality line audit to verify wet end controls and reduce defects in corrugated board production. The checklist guides auditors to confirm paper specification, glue dam alignment, starch tray condition, starch viscosity and dosing status, and liner to medium alignment at the single facer and double backer. Follow the instructions to observe operations, review run charts and samples, ask operators targeted questions, and document any issues with clear follow up actions. Ideal for quality leaders, shift supervisors, and process engineers in corrugated packaging plants.
by Joel Justiniani, from the Community
Downloads: 10+
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Corrugator Quality Line Audit
Perform a structured quality audit on corrugator dry end operations. This checklist guides checks for unbonded edges, warp, misalignment, chop and slit quality, board dimensions, score positions and folding, liner color, delamination, flute type, crush marks, preprint registration, and MD shear tests. Use it to record findings, track run charts, and ensure consistent board quality and compliance across shifts.
by Joel Justiniani, from the Community
Downloads: 20+
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Template
Waste Management Audit Checklist
This waste management audit checklist helps manufacturing sites, especially corrugated packaging operations, assess and reduce waste across the production flow. Sections cover paper receipt, reel storage, corrugator practices, conversion setups, and finished goods handling. It guides checks on FIFO, quarantine areas, butt reel policies, tooling quality, and minimum waste practices during start-ups and cut-outs. It also prompts capture of key waste metrics, baled weights, obsolete stock and returns, and verifies the presence of SOPs, communication boards, and maintenance programs to prevent waste at source.
by Mike Brook, from the Community
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Corrugator Machine Safety Audit

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Corrugator Technical Audit Checklist

7pt Corrugator Quality Line Audit

Corrugator Quality Line Audit

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Corrugator Technical Audit Checklist

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