Template

Corrugator Quality Line Audit

by Joel Justiniani, from the Community

20+

Perform a structured quality audit on corrugator dry end operations. This checklist guides checks for unbonded edges, warp, misalignment, chop and slit quality, board dimensions, score positions and folding, liner color, delamination, flute type, crush marks, preprint registration, and MD shear tests. Use it to record findings, track run charts, and ensure consistent board quality and compliance across shifts.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
7pt Corrugator Quality Line Audit
Use this 7 point corrugator quality line audit to verify wet end controls and reduce defects in corrugated board production. The checklist guides auditors to confirm paper specification, glue dam alignment, starch tray condition, starch viscosity and dosing status, and liner to medium alignment at the single facer and double backer. Follow the instructions to observe operations, review run charts and samples, ask operators targeted questions, and document any issues with clear follow up actions. Ideal for quality leaders, shift supervisors, and process engineers in corrugated packaging plants.
by Joel Justiniani, from the Community
Downloads: 10+
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Template
Corrugator Technical Audit Checklist
Use this corrugator technical audit checklist to verify that your corrugating line is operating within specification across all critical areas. Review reel store setup and handling, roll stands and splicers, single facers, bridges and guidance systems, and the double facer. Inspect roll, glue, doctor and pressure roll conditions, belt condition, and anti crush components. Check temperatures, paper tensions, slit and cut quality, stack presentation, and finished web parameters. Evaluate starch kitchen and viscosity controls, preventive maintenance practices, housekeeping, and safety observations. Capture findings, attach evidence, and define focus points to improve quality, reduce downtime, and ensure consistent board performance.
by Mike Brook, from the Community
Downloads: 0
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Template
Corrugator Machine Safety Audit
This corrugator machine safety audit checklist helps packaging manufacturers assess hazards across reel prep, conveyors, reel stands, splicers, single and double facers, bridge sections, rotary shear, slitter scorer, chop unit, stackers, outfeed conveyors, starch silo and kitchen, and general safety. It guides inspections of guarding, ESPE light curtains, emergency stops, lockable isolations, LOTO, pinch and nip points, hot surfaces, noise controls, signage, access platforms, chemical handling, CE compliance, alarms, training records, and SOPs. Use it to document findings, capture corrective actions, and drive safer corrugator operations.
by Jim Kelleher, from the Community
Downloads: 0
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Template
SFS Board Quality Control Inspection Checklist
Use this SFS Board Quality Control Inspection checklist to assess installation quality on site. Capture project details, client and supervisor names, and dates, then verify critical items such as correct screw type and depth, proper deflection head installation, accurate cuts for duct penetrations, Windliner tape at all board joints, inspection and repair of any board damage, mastic at board-to-concrete abutments, and a clean, tidy work area. Improve consistency, compliance, and handover readiness.
by Iosif Ferenti, from the Community
Downloads: 0
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7pt Corrugator Quality Line Audit

Use this 7 point corrugator quality line audit to verify wet end controls and reduce defects in corrugated board production. The checklist guides auditors to confirm paper specification, glue dam alignment, starch tray condition, starch viscosity and dosing status, and liner to medium alignment at the single facer and double backer. Follow the instructions to observe operations, review run charts and samples, ask operators targeted questions, and document any issues with clear follow up actions. Ideal for quality leaders, shift supervisors, and process engineers in corrugated packaging plants.

by Joel Justiniani, from the Community

10+

Get

Template

Corrugator Technical Audit Checklist

Use this corrugator technical audit checklist to verify that your corrugating line is operating within specification across all critical areas. Review reel store setup and handling, roll stands and splicers, single facers, bridges and guidance systems, and the double facer. Inspect roll, glue, doctor and pressure roll conditions, belt condition, and anti crush components. Check temperatures, paper tensions, slit and cut quality, stack presentation, and finished web parameters. Evaluate starch kitchen and viscosity controls, preventive maintenance practices, housekeeping, and safety observations. Capture findings, attach evidence, and define focus points to improve quality, reduce downtime, and ensure consistent board performance.

by Mike Brook, from the Community

Get

Template

Corrugator Machine Safety Audit

This corrugator machine safety audit checklist helps packaging manufacturers assess hazards across reel prep, conveyors, reel stands, splicers, single and double facers, bridge sections, rotary shear, slitter scorer, chop unit, stackers, outfeed conveyors, starch silo and kitchen, and general safety. It guides inspections of guarding, ESPE light curtains, emergency stops, lockable isolations, LOTO, pinch and nip points, hot surfaces, noise controls, signage, access platforms, chemical handling, CE compliance, alarms, training records, and SOPs. Use it to document findings, capture corrective actions, and drive safer corrugator operations.

by Jim Kelleher, from the Community

Get

Template

SFS Board Quality Control Inspection Checklist

Use this SFS Board Quality Control Inspection checklist to assess installation quality on site. Capture project details, client and supervisor names, and dates, then verify critical items such as correct screw type and depth, proper deflection head installation, accurate cuts for duct penetrations, Windliner tape at all board joints, inspection and repair of any board damage, mastic at board-to-concrete abutments, and a clean, tidy work area. Improve consistency, compliance, and handover readiness.

by Iosif Ferenti, from the Community

Get

Corrugator Quality Line Audit

About author

You might also like

7pt Corrugator Quality Line Audit

Corrugator Technical Audit Checklist

Corrugator Machine Safety Audit

SFS Board Quality Control Inspection Checklist

You might also like

7pt Corrugator Quality Line Audit

Corrugator Technical Audit Checklist

Corrugator Machine Safety Audit

SFS Board Quality Control Inspection Checklist