Template

GEMBA CCEP RAP v1 - PET Lines Checklist

by Charlie Mercado, from the Community

This GEMBA RAP template supports audits of PET bottling lines for CCEP-style operations. It guides teams through checks across preforms, blow moulder, filler, labeller, and packer, with prompts to verify operator sign-off, the presence of work instructions and standards, bottle fill levels, rejects, and product flow between stations. It also covers crew completeness, cleanliness and order, SIC meetings, and logging events to Lineview, helping teams identify issues, capture photos, and drive rapid action on the line.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Technician Gemba Walk Checklist
Use this technician gemba walk template to audit food production lines. Assess safety behaviors and critical control points such as metal detector function, ATP swab and check weigher calibrations, and reject line locks. Verify chemical control with COSHH storage, correct paperwork, weight checks, order codes and label checks, glass registers, and knife control. Inspect hygiene and fabrication, including rotary seals, conveyors, floors, drains, and cleaning schedules. Review operator asset care for Inkjet, Logopak, and Filler equipment. Confirm 5S standards, SIC boards, and removal of nonconforming packaging. Capture photos and sign off verification.
by Tech ArlaFoods, from the Community
Downloads: 10+
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Template
McDs Gemba Walk
Run a technician led Gemba walk across food production lines to verify safety behaviors, CCP metal detector checks, COSHH chemical control, correct paperwork and weight checks, label and code verification, glass and knife control, hygiene and cleaning schedules, operator asset care for inkjet, Logopak and filler, 5S compliance, SIC board actions, and removal of nonconforming packaging. Use this checklist to maintain quality, safety, and audit readiness.
by Olympic F10, from the Community
Downloads: 20+
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Template
Shieldhall Line Health and Safety Inspection Audit
Use this health and safety inspection audit to assess bottling hall line operations across the empty bottle store, bloc, cartoner, case packer, marker desk, materials store, and palletiser. Verify operator training and sign off, required PPE, awareness of fire exits and hazards, and the availability of risk assessments and work instructions. Check housekeeping, lighting, platforms, stairs, guard doors, and locked electrical panels. Capture issues, note operator feedback, and drive corrective actions to improve compliance and safety performance.
by Cameron Young, from the Community
Downloads: 0
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Template
McDs Gemba V3 Technician Gemba Walk
Use this technician gemba walk to assess production line safety, CCPs, and GMP in a food packaging environment. Verify metal detector performance, ATP swab and check weigher calibration, and COSHH chemical control. Review paperwork accuracy, weight checks, glass and knife controls, hygiene and fabrication standards, and cleaning schedules. Confirm operator asset care for inkjet, Logopak, and filler. Check 5S audits, SIC boards, and remove any NCN packaging. Record evidence and verify findings.
by Andrew Moore, from the Community
Downloads: 10+
Get

Technician Gemba Walk Checklist

Use this technician gemba walk template to audit food production lines. Assess safety behaviors and critical control points such as metal detector function, ATP swab and check weigher calibrations, and reject line locks. Verify chemical control with COSHH storage, correct paperwork, weight checks, order codes and label checks, glass registers, and knife control. Inspect hygiene and fabrication, including rotary seals, conveyors, floors, drains, and cleaning schedules. Review operator asset care for Inkjet, Logopak, and Filler equipment. Confirm 5S standards, SIC boards, and removal of nonconforming packaging. Capture photos and sign off verification.

by Tech ArlaFoods, from the Community

10+

Get

Template

McDs Gemba Walk

Run a technician led Gemba walk across food production lines to verify safety behaviors, CCP metal detector checks, COSHH chemical control, correct paperwork and weight checks, label and code verification, glass and knife control, hygiene and cleaning schedules, operator asset care for inkjet, Logopak and filler, 5S compliance, SIC board actions, and removal of nonconforming packaging. Use this checklist to maintain quality, safety, and audit readiness.

by Olympic F10, from the Community

20+

Get

Template

Shieldhall Line Health and Safety Inspection Audit

Use this health and safety inspection audit to assess bottling hall line operations across the empty bottle store, bloc, cartoner, case packer, marker desk, materials store, and palletiser. Verify operator training and sign off, required PPE, awareness of fire exits and hazards, and the availability of risk assessments and work instructions. Check housekeeping, lighting, platforms, stairs, guard doors, and locked electrical panels. Capture issues, note operator feedback, and drive corrective actions to improve compliance and safety performance.

by Cameron Young, from the Community

Get

Template

McDs Gemba V3 Technician Gemba Walk

Use this technician gemba walk to assess production line safety, CCPs, and GMP in a food packaging environment. Verify metal detector performance, ATP swab and check weigher calibration, and COSHH chemical control. Review paperwork accuracy, weight checks, glass and knife controls, hygiene and fabrication standards, and cleaning schedules. Confirm operator asset care for inkjet, Logopak, and filler. Check 5S audits, SIC boards, and remove any NCN packaging. Record evidence and verify findings.

by Andrew Moore, from the Community

10+

Get

GEMBA CCEP RAP v1 - PET Lines Checklist

About author

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