Template

Creamery Production Gemba Walk Checklist

by Tech ArlaFoods, from the Community

10+

Use this creamery production gemba walk to evaluate safety, critical control points and calibration, chemical control and COSHH storage, paperwork accuracy, hygiene and fabrication, and 5S performance across dairy filling and end-of-line areas. Check X-ray machines and ATP swab calibration, verify warm fill and weight checks, confirm documentation is up to date, and ensure cleaning schedules, floors, drains, and equipment meet standards. Track SIC boards, stock levels, and radios. Designed for technicians to drive quality, food safety, and continuous improvement on dairy lines.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Creamery Gemba Walk Checklist for Technicians
This creamery gemba walk checklist helps technicians assess dairy production lines for safety, quality, and efficiency. Verify CCPs and X-ray performance, warm-fill documentation, chemical control (COSHH), and accurate paperwork. Inspect hygiene and fabrication standards across fillers, conveyors, floors, drains, and shadow-boarded tools. Confirm weight checks, foil tray labeling, and glass registers. Review Operator Asset Care for inkjet and Logopak systems, replenished label stocks, and spare coders. Ensure 5S compliance, SIC boards with actions, adequate ink and additive stock, and working radios. Use this template to drive consistent audits and continuous improvement in dairy processing.
by Mariusz Brodka, from the Community
Downloads: 10+
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Template
Creamery Packaging Gemba Walk Checklist
This creamery packaging Gemba walk checklist supports technicians in auditing production areas for safety, hygiene, documentation, and 5S compliance. Verify machine cleanliness and absence of foreign bodies, ensure packaging is stored on correct pallets, confirm glass registers and paperwork are up to date, and check floors, drains, and cleaning tools align with schedules and visual standards. Capture evidence, note issues, and confirm findings to drive continuous improvement and line performance in dairy packaging operations.
by Tech ArlaFoods, from the Community
Downloads: 10+
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Template
Technician Gemba Walk Checklist
Use this technician gemba walk template to audit food production lines. Assess safety behaviors and critical control points such as metal detector function, ATP swab and check weigher calibrations, and reject line locks. Verify chemical control with COSHH storage, correct paperwork, weight checks, order codes and label checks, glass registers, and knife control. Inspect hygiene and fabrication, including rotary seals, conveyors, floors, drains, and cleaning schedules. Review operator asset care for Inkjet, Logopak, and Filler equipment. Confirm 5S standards, SIC boards, and removal of nonconforming packaging. Capture photos and sign off verification.
by Tech ArlaFoods, from the Community
Downloads: 10+
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Template
McDs Gemba V3 Technician Gemba Walk
Use this technician gemba walk to assess production line safety, CCPs, and GMP in a food packaging environment. Verify metal detector performance, ATP swab and check weigher calibration, and COSHH chemical control. Review paperwork accuracy, weight checks, glass and knife controls, hygiene and fabrication standards, and cleaning schedules. Confirm operator asset care for inkjet, Logopak, and filler. Check 5S audits, SIC boards, and remove any NCN packaging. Record evidence and verify findings.
by Andrew Moore, from the Community
Downloads: 10+
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Creamery Production Gemba Walk Checklist

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