Template

Creamery Gemba Walk Checklist for Technicians

by Mariusz Brodka, from the Community

10+

This creamery gemba walk checklist helps technicians assess dairy production lines for safety, quality, and efficiency. Verify CCPs and X-ray performance, warm-fill documentation, chemical control (COSHH), and accurate paperwork. Inspect hygiene and fabrication standards across fillers, conveyors, floors, drains, and shadow-boarded tools. Confirm weight checks, foil tray labeling, and glass registers. Review Operator Asset Care for inkjet and Logopak systems, replenished label stocks, and spare coders. Ensure 5S compliance, SIC boards with actions, adequate ink and additive stock, and working radios. Use this template to drive consistent audits and continuous improvement in dairy processing.

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Creamery Production Gemba Walk Checklist
Use this creamery production gemba walk to evaluate safety, critical control points and calibration, chemical control and COSHH storage, paperwork accuracy, hygiene and fabrication, and 5S performance across dairy filling and end-of-line areas. Check X-ray machines and ATP swab calibration, verify warm fill and weight checks, confirm documentation is up to date, and ensure cleaning schedules, floors, drains, and equipment meet standards. Track SIC boards, stock levels, and radios. Designed for technicians to drive quality, food safety, and continuous improvement on dairy lines.
by Tech ArlaFoods, from the Community
Downloads: 10+
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Template
Creamery Packaging Gemba Walk Checklist
This creamery packaging Gemba walk checklist supports technicians in auditing production areas for safety, hygiene, documentation, and 5S compliance. Verify machine cleanliness and absence of foreign bodies, ensure packaging is stored on correct pallets, confirm glass registers and paperwork are up to date, and check floors, drains, and cleaning tools align with schedules and visual standards. Capture evidence, note issues, and confirm findings to drive continuous improvement and line performance in dairy packaging operations.
by Tech ArlaFoods, from the Community
Downloads: 10+
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Template
Technician Gemba Walk Checklist
Use this technician gemba walk template to audit food production lines. Assess safety behaviors and critical control points such as metal detector function, ATP swab and check weigher calibrations, and reject line locks. Verify chemical control with COSHH storage, correct paperwork, weight checks, order codes and label checks, glass registers, and knife control. Inspect hygiene and fabrication, including rotary seals, conveyors, floors, drains, and cleaning schedules. Review operator asset care for Inkjet, Logopak, and Filler equipment. Confirm 5S standards, SIC boards, and removal of nonconforming packaging. Capture photos and sign off verification.
by Tech ArlaFoods, from the Community
Downloads: 10+
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Template
McDs Gemba Walk Checklist for Technicians
This McDs Gemba Walk checklist guides technicians through a structured walk on food manufacturing and packaging lines. It focuses on safety, CCP verification such as metal detector performance and reject lock, chemical control with COSHH storage, and complete, correct documentation including weight checks, code and label verification, glass registers, and knife control. The checklist reviews hygiene and fabrication standards, clean floors and drains, boot wash dosing, and proper storage of cleaning tools on shadow boards with up to date cleaning schedules. It includes operator asset care for inkjet, Logopak, and filler equipment, and supports 5S area audits, SIC board actions when targets are missed, and removal of non conforming packaging. Use it to standardize continuous improvement, equipment care, and product quality.
by Andrew Moore, from the Community
Downloads: 20+
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Creamery Gemba Walk Checklist for Technicians

With SafetyCulture you can

Digitize team workflows

Reduce manual errors

Create and share inspection reports

About author

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Creamery Production Gemba Walk Checklist

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