Template

Technician Gemba Walk Checklist

by Tech ArlaFoods, from the Community

10+

Use this technician gemba walk template to audit food production lines. Assess safety behaviors and critical control points such as metal detector function, ATP swab and check weigher calibrations, and reject line locks. Verify chemical control with COSHH storage, correct paperwork, weight checks, order codes and label checks, glass registers, and knife control. Inspect hygiene and fabrication, including rotary seals, conveyors, floors, drains, and cleaning schedules. Review operator asset care for Inkjet, Logopak, and Filler equipment. Confirm 5S standards, SIC boards, and removal of nonconforming packaging. Capture photos and sign off verification.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
McDs Gemba V3 Technician Gemba Walk
Use this technician gemba walk to assess production line safety, CCPs, and GMP in a food packaging environment. Verify metal detector performance, ATP swab and check weigher calibration, and COSHH chemical control. Review paperwork accuracy, weight checks, glass and knife controls, hygiene and fabrication standards, and cleaning schedules. Confirm operator asset care for inkjet, Logopak, and filler. Check 5S audits, SIC boards, and remove any NCN packaging. Record evidence and verify findings.
by Andrew Moore, from the Community
Downloads: 10+
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Template
McDs Gemba Walk
Run a technician led Gemba walk across food production lines to verify safety behaviors, CCP metal detector checks, COSHH chemical control, correct paperwork and weight checks, label and code verification, glass and knife control, hygiene and cleaning schedules, operator asset care for inkjet, Logopak and filler, 5S compliance, SIC board actions, and removal of nonconforming packaging. Use this checklist to maintain quality, safety, and audit readiness.
by Olympic F10, from the Community
Downloads: 20+
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Template
McDs Gemba Walk Checklist for Technicians
This McDs Gemba Walk checklist guides technicians through a structured walk on food manufacturing and packaging lines. It focuses on safety, CCP verification such as metal detector performance and reject lock, chemical control with COSHH storage, and complete, correct documentation including weight checks, code and label verification, glass registers, and knife control. The checklist reviews hygiene and fabrication standards, clean floors and drains, boot wash dosing, and proper storage of cleaning tools on shadow boards with up to date cleaning schedules. It includes operator asset care for inkjet, Logopak, and filler equipment, and supports 5S area audits, SIC board actions when targets are missed, and removal of non conforming packaging. Use it to standardize continuous improvement, equipment care, and product quality.
by Andrew Moore, from the Community
Downloads: 20+
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Template
Creamery Production Gemba Walk Checklist
Use this creamery production gemba walk to evaluate safety, critical control points and calibration, chemical control and COSHH storage, paperwork accuracy, hygiene and fabrication, and 5S performance across dairy filling and end-of-line areas. Check X-ray machines and ATP swab calibration, verify warm fill and weight checks, confirm documentation is up to date, and ensure cleaning schedules, floors, drains, and equipment meet standards. Track SIC boards, stock levels, and radios. Designed for technicians to drive quality, food safety, and continuous improvement on dairy lines.
by Tech ArlaFoods, from the Community
Downloads: 10+
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Technician Gemba Walk Checklist

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