Template

Gage Booth Layered Process Audit Checklist

by Zachary Schaefer, from the Community

Use this Gage Booth layered process audit checklist to strengthen quality and safety in automotive manufacturing. The template guides auditors through PPE and workplace organization, standardized work and work instructions, SPC data collection, escalation and Andon awareness, built in quality checks, and facility conditions. Verify gage status and calibration, check parts and labeling, machining telesis, and QA-171 and QA-135A requirements. Capture findings, assign corrective actions, and document compliance to drive consistent results on every shift.

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With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Layered Process Audit Template
Streamline quality management on the shop floor with this layered process audit template. Cover critical checks for labeling and traceability, mistake-proofing devices, gage masters and calibration, first-piece verification, operator training and certification, documented work instructions, and PPE compliance. Includes prompts for customer interface characteristics, document control, and reaction plans to address nonconformances.
by Snavely Production, from the Community
Downloads: 10+
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Template
Layered Process Audit Checklist Rev 2
Apply this layered process audit checklist to assess manufacturing work centers for training compliance, PPE use, standardized work, and built in quality. Verify first off checks, inspection steps, alarm limits, and use of verification stations. Review torque control and calibration, gauges, traceability, FIFO, labeling and packaging accuracy, and communication logs. Include follow up on customer incidents with corrective actions and 8D to drive continuous improvement.
by kevin.shaw@magna.com, from the Community
Downloads: 20+
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Template
Level 2 and 3 Layered Process Audit Checklist
This Level 2 and 3 Layered Process Audit checklist supports quality assurance in manufacturing, especially automotive. It covers management reviews and logs, training and operator qualification, Level 1 and Level 2 audits, PPAP and engineering change tracking, and workstation checks for 5S, PPE, materials, BOM and control plan conformance. It includes verification of dynamic control plans, first piece approvals, quality alerts, andon response, and nonconforming material control with NCMR. Sections guide error proof verification, packaging and labeling, deviation or bypass controls, daily and final inspections including GP12, gage calibration and instructions, SPC review and reaction plans, and performance charts. Maintenance PMs, safety equipment, chemical handling per SDS, used oil and universal waste areas, storage and receiving inspection, FIFO and shipping are included, plus new employee safety and process knowledge checks with auditor sign off.
by Ricky Shanes, from the Community
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Template
Level 1 LPA Audit Checklist
This Level 1 Layered Process Audit checklist supports manufacturing quality on the shop floor. It covers housekeeping and organization, correct materials per BOM, cell layout and labeling, protection from contamination, returnable container condition, process setup and verification, fixture and error proofing checks, scrap control and deviations, WIP location, operator PPE and training, work instruction adherence, production and scrap recording, first piece verification, daily inspection logs and reaction plans, inspection status marking, gage presence and calibration, Andon lights, and current quality alerts for automotive programs such as Honda and GM.
by Matthew Zolton, from the Community
Downloads: 10+
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Gage Booth Layered Process Audit Checklist

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