Template

Layered Audit Rev. D Rollstamp Checklist

by Steve Crichton, from the Community

This Layered Audit Rev. D rollstamp checklist supports layered process audits in manufacturing. Use it to confirm operator training and PPE compliance, 5S and housekeeping, error-proofing verification with test parts, quality alerts and sign-offs, current work instructions, inspection and critical characteristics checks, first-off and changeover validation, FIFO, scrap control and labeling, gauge availability and calibration, lot and container traceability, packaging and labeling accuracy, and communication and reset logs. Drive consistent process adherence and product quality across shifts.

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Confirm accountability and compliance with a digital log

With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Layered Audit Rev. D - Rollstamp
This Layered Process Audit template for roll stamping helps auditors and supervisors verify people readiness, built-in quality, and process controls on the shop floor. Cover key checks including operator training and PPE, 5S and housekeeping, chemical labeling and EMS compliance, error-proofing verification with test parts, quality alerts and sign-offs, work instructions currency and adherence, takt and cycle times, inspection and critical characteristics, first-off verification, FIFO, scrap control and marking, gauge availability and calibration, lot traceability, label and packaging conformity, operator identification, PFMEA high-risk items, communication log usage, and reset or bypass procedures with approvals. Includes sign-off for accountability.
by System Audit System Audit, from the Community
Downloads: 20+
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Template
Layered Process Audit Checklist Rev 2
Apply this layered process audit checklist to assess manufacturing work centers for training compliance, PPE use, standardized work, and built in quality. Verify first off checks, inspection steps, alarm limits, and use of verification stations. Review torque control and calibration, gauges, traceability, FIFO, labeling and packaging accuracy, and communication logs. Include follow up on customer incidents with corrective actions and 8D to drive continuous improvement.
by kevin.shaw@magna.com, from the Community
Downloads: 20+
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Template
Layered Process Audit (LPA) for Assembly Lines
Use this Layered Process Audit (LPA) template to systematically review assembly line operations. Cover 5S housekeeping, FIFO, maintenance schedules, red rabbit checks, correct labeling and traceability, IT and equipment readiness, adherence to work instructions, operator training and cycle times, scrap logging and suspect parts control, and visibility of KPIs and quality alerts. Standardize audits, capture nonconformities, and drive corrective actions to improve quality, safety, and throughput.
by suchitra kollu, from the Community
Downloads: 0
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Template
Layered Process Audit Template
Streamline quality management on the shop floor with this layered process audit template. Cover critical checks for labeling and traceability, mistake-proofing devices, gage masters and calibration, first-piece verification, operator training and certification, documented work instructions, and PPE compliance. Includes prompts for customer interface characteristics, document control, and reaction plans to address nonconformances.
by Snavely Production, from the Community
Downloads: 10+
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Layered Audit Rev. D Rollstamp Checklist

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