Template

FPI Load/Unload Layered Audit Check Sheet

by Zachary Schaefer, from the Community

Use this FPI Load/Unload layered audit check sheet to assess workstation safety and quality controls across the penetrant inspection process. Verify PPE use, machine guards, lockout placards, and ID tags. Confirm operators follow standardized work, sign work instructions and quality alerts, and understand escalation via Andon. Check built in quality by logging defects, understanding the quality policy and customer expectations, and isolating nonconforming parts. Review tagging, white light inspection before hanging or packing, legible telesis marking, and availability of documents. Ensure events and downtime are recorded with corrective actions, lot traceability and FIFO are maintained, the area is organized, and tools support safe ergonomics.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Heat Treat Load Layered Audit Check Sheet
This heat treat layered audit check sheet supports quality and safety in manufacturing operations. It guides auditors through health, safety, and environment checks including PPE use, machine guarding, and lockout requirements. It reinforces standardized work by confirming operators follow work instructions and single point lessons, and understand escalation via the Andon system. Built-in quality is emphasized through proper defect logging, awareness of quality policy and next-customer expectations, and correct tagging and handling of re-heat treated racks. The sheet also promotes strong management practices: recording process events and downtime with corrective actions, maintaining lot traceability and FIFO, keeping work areas organized and safe, arranging tools ergonomically, and ensuring parts are inspected and certified per alerts or increased inspection notices.
by Zachary Schaefer, from the Community
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U625 Rear Knuckle LPA Checklist
This U625 Rear Knuckle Layered Process Audit (LPA) checklist for Aludyne Montague guides auditors through workstation-specific checks covering Health, Safety, and Environment (PPE, guards, lockout placards, ID tags), Standardized Work (current work instructions, operator adherence, escalation via Andon), and Built-In Quality (error-proofing, Poka-Yoke verification, nonconforming material control, quality policy awareness). Facility and management items include recording downtime and corrective actions, lot traceability and FIFO, cleanliness and organization, inspection and certification per quality alerts, and verification of product check cameras and machining telesis. Use notes to log comments and corrective actions.
by Zachary Schaefer, from the Community
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Layered Process Audit Checklist Rev 2
Apply this layered process audit checklist to assess manufacturing work centers for training compliance, PPE use, standardized work, and built in quality. Verify first off checks, inspection steps, alarm limits, and use of verification stations. Review torque control and calibration, gauges, traceability, FIFO, labeling and packaging accuracy, and communication logs. Include follow up on customer incidents with corrective actions and 8D to drive continuous improvement.
by kevin.shaw@magna.com, from the Community
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Cardboard Box Packaging LPA - Aludyne Montague
Use this Layered Process Audit checklist to assess cardboard box packaging operations at Aludyne Montague. Verify PPE compliance, presence and adherence to standardized work and quality alerts, operator understanding of escalation, and built in quality practices. Check segregation and logging of nonconforming parts, correct tags and labels, left and right part separation, and completion of inspections. Confirm lot traceability, FIFO, workstation 5S, and documentation. Capture notes and corrective actions as needed.
by Zachary Schaefer, from the Community
Downloads: 0
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FPI Load/Unload Layered Audit Check Sheet

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