Template

5S Audit Checklist: Level 1 Pack Area

by Nick Martin, from the Community

10+

This Level 1 5S audit checklist is designed for pack areas in manufacturing. It guides inspectors through housekeeping and organization standards, including exit routes, MIN/MAX adherence, labeling, tool and equipment storage, slip and trip hazards, waste removal, lighting, electrical panel clearance, floor and stairwell cleanliness, under-conveyor cleaning, fan and rack cleanliness, and workstation identification with shadowboxing and MAFACT signage.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
5S Audit: Level 1 Elevator Operation
This Level 1 5S audit checklist supports elevator operation areas with a structured review of workplace organization and safety. Assess exit routes, housekeeping, slip and trip hazards, waste removal, lighting, electrical panel clearance, and fan cleanliness. Verify visual controls such as min/max inventory levels, MAFACT signage, shadowboxing, and sequence lane signage. Confirm equipment identification, proper storage, and floor and stairwell condition to drive lean, safe, and efficient operations.
by Nick Martin, from the Community
Downloads: 10+
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Template
5S Audit Checklist for Level 3 LCA Area
This Level 3 LCA Area 5S audit checklist supports workplace organization and safety in a manufacturing environment. It covers exit routes, adherence to min and max inventory levels, removal of unused tools and parts, elimination of slip and trip hazards, and organization of racks, bins, cabinets, and fixtures. It includes checks for computers and wiring, fan and lighting cleanliness, electrical panel clearance, floor and stairwell condition, mutilation protection, painted surface condition, wall cleanliness, clear identification of work cells and stations, defined min/max inventory visuals, and proper homes for movable items via shadowboxing or signage.
by Nick Martin, from the Community
Downloads: 10+
Get
Template
5S Audit - Level 2 Service Area Checklist
Use this Level 2 Service Area 5S audit template to evaluate workplace organization and safety in manufacturing service areas. The checklist covers exit routes, min and max inventory adherence, removal of unused tools and parts, slip and trip hazards, shadow boards, lockers and racks, equipment and cabling, fans, waste segregation, lighting, and electrical panel clearance. Inspect floors, stairs, areas under conveyors, painted surfaces, walls and columns, and mutilation protection. Verify standard signage for work cells, defined homes for movable items with shadowboxing, clear min and max stock levels, and accurate sequence centre lane signage.
by Nick Martin, from the Community
Downloads: 10+
Get
Template
5S Audit Level 1 Component Operations
This Level 1 5S audit checklist helps assess component operations on the factory floor and reinforce lean workplace organization. It covers exit routes, inventory min/max adherence, removal of unused tools and parts, shadowboards, labeling and visual management, condition of racks and cabinets, cable management for computers and scanners, lighting and electrical panel clearance, housekeeping standards for floors and stairwells, conveyor and rack cleanliness, and safety features such as mutilation protection. Use it to standardize audits, identify issues, and drive continuous improvement.
by Nick Martin, from the Community
Downloads: 10+
Get

5S Audit: Level 1 Elevator Operation

This Level 1 5S audit checklist supports elevator operation areas with a structured review of workplace organization and safety. Assess exit routes, housekeeping, slip and trip hazards, waste removal, lighting, electrical panel clearance, and fan cleanliness. Verify visual controls such as min/max inventory levels, MAFACT signage, shadowboxing, and sequence lane signage. Confirm equipment identification, proper storage, and floor and stairwell condition to drive lean, safe, and efficient operations.

by Nick Martin, from the Community

10+

Get

Template

5S Audit Checklist for Level 3 LCA Area

This Level 3 LCA Area 5S audit checklist supports workplace organization and safety in a manufacturing environment. It covers exit routes, adherence to min and max inventory levels, removal of unused tools and parts, elimination of slip and trip hazards, and organization of racks, bins, cabinets, and fixtures. It includes checks for computers and wiring, fan and lighting cleanliness, electrical panel clearance, floor and stairwell condition, mutilation protection, painted surface condition, wall cleanliness, clear identification of work cells and stations, defined min/max inventory visuals, and proper homes for movable items via shadowboxing or signage.

by Nick Martin, from the Community

10+

Get

Template

5S Audit - Level 2 Service Area Checklist

Use this Level 2 Service Area 5S audit template to evaluate workplace organization and safety in manufacturing service areas. The checklist covers exit routes, min and max inventory adherence, removal of unused tools and parts, slip and trip hazards, shadow boards, lockers and racks, equipment and cabling, fans, waste segregation, lighting, and electrical panel clearance. Inspect floors, stairs, areas under conveyors, painted surfaces, walls and columns, and mutilation protection. Verify standard signage for work cells, defined homes for movable items with shadowboxing, clear min and max stock levels, and accurate sequence centre lane signage.

by Nick Martin, from the Community

10+

Get

Template

5S Audit Level 1 Component Operations

This Level 1 5S audit checklist helps assess component operations on the factory floor and reinforce lean workplace organization. It covers exit routes, inventory min/max adherence, removal of unused tools and parts, shadowboards, labeling and visual management, condition of racks and cabinets, cable management for computers and scanners, lighting and electrical panel clearance, housekeeping standards for floors and stairwells, conveyor and rack cleanliness, and safety features such as mutilation protection. Use it to standardize audits, identify issues, and drive continuous improvement.

by Nick Martin, from the Community

10+

Get

5S Audit Checklist: Level 1 Pack Area

About author

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5S Audit: Level 1 Elevator Operation

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5S Audit: Level 1 Elevator Operation

5S Audit Checklist for Level 3 LCA Area

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