Template

5S Audit Level 1 Component Operations

by Nick Martin, from the Community

10+

This Level 1 5S audit checklist helps assess component operations on the factory floor and reinforce lean workplace organization. It covers exit routes, inventory min/max adherence, removal of unused tools and parts, shadowboards, labeling and visual management, condition of racks and cabinets, cable management for computers and scanners, lighting and electrical panel clearance, housekeeping standards for floors and stairwells, conveyor and rack cleanliness, and safety features such as mutilation protection. Use it to standardize audits, identify issues, and drive continuous improvement.

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With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Level 3 5S Audit Checklist for Press Area
This Level 3 5S audit template is designed for manufacturing press areas to reinforce lean workplace standards and safety. It guides teams to evaluate Sort, Set in Order, Shine, Standardize, and Sustain across the work area. Criteria include clear exit routes, min and max inventory adherence, removal of unused tools and parts, organization via shadowboards and labeled homes, cleanliness of racks, cabinets, computers and wiring, fans and lighting, and 3-foot electrical panel clearance. It also checks floors, areas under conveyors, mutilation protection, painted surfaces, walls and columns, and proper identification of work cells and stations with visual controls. Use this checklist to capture findings, add photos, score compliance, and assign corrective actions that improve efficiency, housekeeping, and safety in press operations.
by Nick Martin, from the Community
Downloads: 10+
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Template
Lexus 5S Audit Checklist
This 5S audit checklist for Lexus manufacturing areas helps assess exit routes, inventory min and max adherence, removal of unused tools, housekeeping under stairs and conveyors, slip and trip hazards, shadowboards and personal storage, racks and cabinets, computers and cable management, fans, waste segregation and removal, lighting and light fixture cleanliness, electrical panel condition and three feet clearance, floor cleanliness, mutilation protection, painted surface condition, walls and columns cleanliness, cell and station identification with standard signage, homes for movable items via shadowboxing, and clear min and max inventory levels for supplies, components, work in process and finished goods. Use it to sustain lean practices and document auditor sign off.
by Nick Martin, from the Community
Downloads: 0
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Template
5S Audit Checklist for Level 3 LCA Area
This Level 3 LCA Area 5S audit checklist supports workplace organization and safety in a manufacturing environment. It covers exit routes, adherence to min and max inventory levels, removal of unused tools and parts, elimination of slip and trip hazards, and organization of racks, bins, cabinets, and fixtures. It includes checks for computers and wiring, fan and lighting cleanliness, electrical panel clearance, floor and stairwell condition, mutilation protection, painted surface condition, wall cleanliness, clear identification of work cells and stations, defined min/max inventory visuals, and proper homes for movable items via shadowboxing or signage.
by Nick Martin, from the Community
Downloads: 10+
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Template
Prime Line 5S Audit - Staging Area Form 5105A
This Prime Line 5S Audit template helps evaluate the condition and organization of a staging area in a manufacturing environment. It guides checks on min and max adherence, removal of unused tools and equipment, slip and trip hazards, condition and use of racks, bins, cabinets, and furniture, cable and wiring management for computers and scanners, fan and lighting cleanliness and function, floor cleanliness, mutilation protection, painted surface condition, proper station identification, and placement of movable items with shadowboxing and signage. Use it to sustain lean standards and continuous improvement.
by Nick Martin, from the Community
Downloads: 0
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5S Audit Level 1 Component Operations

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Level 3 5S Audit Checklist for Press Area

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You might also like

Level 3 5S Audit Checklist for Press Area

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