Template

CTRM AM5S Step 1 and 2 Audit Template 2025

by FAIRUDZ FADHILLA KAMARUL BAHRIN, from the Community

40+

Conduct thorough AM5S Step 1 and 2 audits with this CTRM-ready checklist. Evaluate group activity, housekeeping (1S–3S), cleaning standards, fuguai detection and restoration, OEE trends, and future plans. Capture evidence, rate compliance, attach photos, assign corrective actions, and track closeout to sustain 5S and TPM practices. Ideal for microzones, shop floors, and machine areas to boost safety, quality, and efficiency.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
CTRM AM5S Step 3 Audit Checklist FY2025
Comprehensive AM5S Step 3 audit template for CTRM manufacturing microzones. Evaluate group activity, 1S to 3S, standardization and sustainment, lubrication and bolt tightening, OEE and safety KPIs. Capture fuguai detection and restoration, display board and kaizen evidence, and record corrective actions to drive TPM and 5S compliance.
by FAIRUDZ FADHILLA KAMARUL BAHRIN, from the Community
Downloads: 40+
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AM5S Step 4 Audit Checklist FY2025
Streamline autonomous maintenance with this AM5S Step 4 audit checklist for FY2025. Evaluate sustaining of steps 1 to 3, inspection education and checksheets, safety controls, fastener integrity, power transmission components, and hydraulic and pneumatic systems. Capture evidence, score compliance, and track fuguai findings, root cause analysis, and corrective actions. Sections guide standardization and sustain activities, building maintenance, visual controls, cleaning schedules, training, and handover between maintenance and production. Use it to assign actions, monitor closure rates, and document continuous improvement for CTRM compliance.
by FAIRUDZ FADHILLA KAMARUL BAHRIN, from the Community
Downloads: 60+
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CTRM 5S Audit Check Sheet FY2023
This CTRM 5S audit check sheet helps teams assess and sustain 5S practices across micro zones. The template covers the 5S display board requirements, 1S Sort, 2S Set in order, 3S Shine, 4S Standardize, and 5S Sustain, with clear scoring from 0 to 5 based on non-compliances. It guides reviewers on visual controls, demarcation, storage locations, FIFO, safety checks for chemicals, PPE, fire equipment, emergency stations, and registered equipment. Use it to conduct self-audits, capture findings, track corrective actions, and verify continuous improvement, including genba findings and success stories. Suitable for manufacturing and operations teams implementing lean 5S standards.
by Asri Supar, from the Community
Downloads: 0
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Template
CTRM 5S Audit Check Sheet FY2021
This CTRM 5S audit check sheet supports lean manufacturing by guiding teams through 5S practices across the workplace. It includes requirements for a 5S display board (organization chart, zoning with fire escape routes, master schedule, standards, success stories, and audit results) and emphasizes monthly self-audits. The 1S Sort section checks removal of unneeded items and proper red tag controls with monitoring. The 2S Set to Order section covers labeling, footprints, signage, tool and material storage, FIFO and min-max, chemical storage and SDS, first aid kits, fire-fighting equipment, machine guarding, clear escape routes, PPE availability, and equipment registers. The 3S Shine section evaluates cleanliness, restoration of labels and equipment, wire and hose dressing, and pest/odor control, with continuous improvement and routine cleaning. The Sustain section reviews building maintenance, documentation, and evidence of corrective actions. Scoring guides help track compliance and improvement.
by Mahani Mohd Tahir, from the Community
Downloads: 0
Get

CTRM AM5S Step 3 Audit Checklist FY2025

Comprehensive AM5S Step 3 audit template for CTRM manufacturing microzones. Evaluate group activity, 1S to 3S, standardization and sustainment, lubrication and bolt tightening, OEE and safety KPIs. Capture fuguai detection and restoration, display board and kaizen evidence, and record corrective actions to drive TPM and 5S compliance.

by FAIRUDZ FADHILLA KAMARUL BAHRIN, from the Community

40+

Get

Template

AM5S Step 4 Audit Checklist FY2025

Streamline autonomous maintenance with this AM5S Step 4 audit checklist for FY2025. Evaluate sustaining of steps 1 to 3, inspection education and checksheets, safety controls, fastener integrity, power transmission components, and hydraulic and pneumatic systems. Capture evidence, score compliance, and track fuguai findings, root cause analysis, and corrective actions. Sections guide standardization and sustain activities, building maintenance, visual controls, cleaning schedules, training, and handover between maintenance and production. Use it to assign actions, monitor closure rates, and document continuous improvement for CTRM compliance.

by FAIRUDZ FADHILLA KAMARUL BAHRIN, from the Community

60+

Get

Template

CTRM 5S Audit Check Sheet FY2023

This CTRM 5S audit check sheet helps teams assess and sustain 5S practices across micro zones. The template covers the 5S display board requirements, 1S Sort, 2S Set in order, 3S Shine, 4S Standardize, and 5S Sustain, with clear scoring from 0 to 5 based on non-compliances. It guides reviewers on visual controls, demarcation, storage locations, FIFO, safety checks for chemicals, PPE, fire equipment, emergency stations, and registered equipment. Use it to conduct self-audits, capture findings, track corrective actions, and verify continuous improvement, including genba findings and success stories. Suitable for manufacturing and operations teams implementing lean 5S standards.

by Asri Supar, from the Community

Get

Template

CTRM 5S Audit Check Sheet FY2021

This CTRM 5S audit check sheet supports lean manufacturing by guiding teams through 5S practices across the workplace. It includes requirements for a 5S display board (organization chart, zoning with fire escape routes, master schedule, standards, success stories, and audit results) and emphasizes monthly self-audits. The 1S Sort section checks removal of unneeded items and proper red tag controls with monitoring. The 2S Set to Order section covers labeling, footprints, signage, tool and material storage, FIFO and min-max, chemical storage and SDS, first aid kits, fire-fighting equipment, machine guarding, clear escape routes, PPE availability, and equipment registers. The 3S Shine section evaluates cleanliness, restoration of labels and equipment, wire and hose dressing, and pest/odor control, with continuous improvement and routine cleaning. The Sustain section reviews building maintenance, documentation, and evidence of corrective actions. Scoring guides help track compliance and improvement.

by Mahani Mohd Tahir, from the Community

Get

CTRM AM5S Step 1 and 2 Audit Template 2025

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