Template

Africa Quality Process Gemba Checklist

by ilyass.bekkaoui@decathlon.com, from the Community

Use this Africa Quality Process Gemba checklist to evaluate supplier quality in apparel manufacturing. Assess composition and accessories storage and identification, verify control plans, and confirm reference samples and calibrated equipment. Review cutting preparation including relaxing, shrinkage reporting, marker setup, and piece verification with clear reaction modes. Check assembly and line organization, availability and application of SOPs, identification of critical workstations, defect classification, and in line control methods. At end of line, ensure isolation of non conforming goods, full rechecks after rework, and presence of required production files and calibrated tools. Validate AQL practices, training, master sample and tech pack availability, inspection reports, tool calibration, non conform product segregation, and carton dimension controls.

With SafetyCulture you can

Digitize team workflows

Turn your workflows into digital templates or checklists so your team can conduct inspections efficiently and access them from any device.

Reduce manual errors

Help your team complete tasks more accurately with digital templates that minimize errors from manual processes.

Create and share inspection reports

Generate inspection reports and share them with your team and stakeholders to keep everyone informed.

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Africa Quality Grid for Apparel Manufacturing
This Africa Quality Grid supports apparel manufacturing gemba and supplier audits across the full production flow. It covers components and accessories warehousing (cleanliness, status ID, FIFO, storage conditions), reference samples, and control plans; cutting (relaxing SOP, shrinkage, marker conformity, piece control, isolation); assembly and lines (workstation organization, SOPs and DPR, critical stations, WIP identification, control methods, defect classification, reaction modes); end of line (critical/major/minor defects, segregation, rework checks, production files, calibrated tools); and AQL inspections (master sample and tech pack availability, controller training, reports, calibration, carton dimensions, and separation of nonconforming goods).
by Ilyass Bekkaoui, from the Community
Downloads: 0
Get
Template
Africa Quality Gemba Walk Checklist
This Africa-focused Quality Gemba Walk checklist helps manufacturing teams, especially in apparel and textile plants, assess production quality from incoming components to final inspection. It covers components and accessories storage conditions and FIFO, availability of validated reference samples, and control plans. In cutting, it verifies relaxing processes, shrinkage reports, marker setup, and procedures for isolating nonconforming pieces. On assembly lines, it checks workstation organization, operator adherence to SOP and DPR, identification of key stations, product traceability along the line, clear control methods, and defect classification with defined reaction modes. End of line checks confirm correct segregation of conforming and nonconforming goods, rework controls, and the presence of essential production files such as measurement charts, master samples, technical packs, DCS, and calibrated tools. The AQL section ensures trained inspectors, adherence to Decathlon AQL, proper reporting and archiving, calibrated measuring tools, carton dimension control, and adapted control plans.
by Mohammed Benouahmane, from the Community
Downloads: 0
Get
Template
CRH Africa Automotive Quality Audit Checklist
This CRH Africa Automotive quality audit checklist helps standardize inspections across automotive manufacturing operations. It covers receiving and storage (FIFO, environmental controls), identification and labeling, WIP management, management review boards, and control of non-conformance including scrap, rework, and quarantine. It guides first-off and last-off verification, start-up checks, and poke-yoke signoffs. The template also audits master sample and gauge rooms (calibration and records), finished goods storage, final shipping accuracy, adherence to procedures and control plans, and 5S, safety, and environmental practices.
by Thobile Mbatha, from the Community
Downloads: 0
Get
Template
Part and Process Audit Template
This part and process audit template helps assess supplier and manufacturing quality end to end. It covers internal audits, training, preventive maintenance, change control, product testing, NCR handling, regulatory compliance, technical documentation, claims management, and problem solving methods such as 8D and 5 Whys. Evaluate traceability, process flow diagrams, control plans, APQP and PPAP readiness, FMEA quality and updates, SPC and capability studies, and continuous improvement. Review purchasing and sub-supplier approval, goods-in inspections, SOPs, storage and segregation of nonconforming items, record retention, and inbound controls. In production, check startup procedures, instructions at point of use, identification and handling of materials, master samples, calibration, packaging effectiveness, inspection frequency, and alignment with the control plan. Include warehousing checks for inventory monitoring, stock rotation, perishable validity, and labeling to prevent mix-ups.
by LOUBNA KHOUNA, from the Community
Downloads: 10+
Get

Africa Quality Process Gemba Checklist

With SafetyCulture you can

Digitize team workflows

Reduce manual errors

Create and share inspection reports

About author

You might also like

Africa Quality Grid for Apparel Manufacturing

Africa Quality Gemba Walk Checklist

CRH Africa Automotive Quality Audit Checklist

Part and Process Audit Template

You might also like

Africa Quality Grid for Apparel Manufacturing

Africa Quality Gemba Walk Checklist

CRH Africa Automotive Quality Audit Checklist

Part and Process Audit Template