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Foreign Body Control Internal Audit Checklist

by Darlington Ayakazi, from the Community

This internal audit checklist helps food manufacturers and processors evaluate foreign body prevention and removal controls. It covers HACCP records, risk assessments for metal, glass, hard plastics, and wood, start-up and routine checks, and documentation of findings. Sections address conveyor and throat metal detectors, bulk detection for lined pouches, sieves and filters, magnet strength, optical sorting, and automated reject systems. It also reviews glass breakage procedures, knife and tool control, equipment maintenance, and evidence of inspections. Use the form to record observations, verify CCPs, note corrective actions, and complete sign-off.

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Eliminate mistakes made by paper-based processes

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Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Glass and Hard Plastic Inspection Record
This glass and hard plastic inspection record helps food manufacturers control foreign body risks from glass or hard plastic breakage. Capture site, date, location, items and areas inspected, condition status, and actions taken. Log missing items, record corrective measures, and complete sign off to verify completion. Use it to support GMP, HACCP, and GFSI requirements by standardizing inspections, documenting evidence, and preventing contamination of food products and contact surfaces.
by Olabisi Lawson, from the Community
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High Risk GMP Audit Report 2022
This template supports high risk GMP compliance in food processing areas. It covers personal hygiene, staff facilities, entry and exit routines, movement controls, hand and boot sanitation, cleaning and chemical management, cross contamination prevention, waste handling, dropped meat and foreign matter controls, glass and hard plastics policy, metal control and knife registers, traceability and labelling, equipment and facility standards, air pressure and temperature control, floors, windows and doors, pest management, and CCP metal detector checks across lines. Use it to document observations, non conformances, and corrective actions.
by Farmlands Team, from the Community
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Foreign Body Risk and Product Protection Spot Check
Conduct a monthly spot check to identify and control foreign body risks and protect product integrity in packing areas. This practical checklist guides auditors through visual inspections of equipment and workspaces, verification of guarding and screens, condition of magnets and sieves, housekeeping and waste controls, container and packaging integrity, label and seal checks, and staff compliance with PPE and hygiene. Capture findings by site, date, location, and preparer, record evidence, and assign corrective actions to maintain GMP and quality standards.
by Anna Thorne, from the Community
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Template
Internal Audit Checklist - Foreign Object Control (AU-001-V)
Internal Audit for Control of Foreign Objects, including Glass, Plastic, Metal and Wood Control. BRC V8, WSEP V2.
by Kenley Moore, from the Community
Downloads: 100+
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Foreign Body Control Internal Audit Checklist

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