Template

Repack 5S Audit Checklist

by Sun Cheas, from the Community

20+

Ensure consistent 5S standards in warehouse repack areas with this weekly audit checklist. Inspect office and stairwells, each floor, and EB aisles for clear walkways, emptied bins, parked equipment, swept floors, replenished supplies, and tidy charging stations. Capture issues with photos and note any overflowing FPL locations to drive timely corrective actions.

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With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
ACSC Repack Assessment Checklist
Use this ACSC Repack Assessment checklist to evaluate and improve repack operations in a manufacturing environment. Validate repack readiness, confirm packing standards, and ensure careful handling of harnesses and finished goods. Check label control and barcode scanning at the workstation, enforce segregation of raw and finished parts, and maintain one-piece flow with Stop, Call, Wait for issues. Perform partial verification and supervisor sign-off on remaining parts. Review safety practices including proper use of hand trucks, fork tip positioning, stacking, workstation organization, pallet placement, and avoiding unsafe behaviors such as stepping on pallets or pushing containers by hand.
by Camron Gregory, from the Community
Downloads: 10+
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Template
5S Production Audit Checklist (English)
Assess workplace organization and safety with this 5S production audit checklist. The form covers core 5S pillars—Sort, Set in Order, Shine, Standardize, and Sustain—plus safety checks such as PPE, machine guarding, accessible fire equipment, and clear walkways. Verify tool and material locations, labeling, cleanliness, and compliance across workstations, aisles, and equipment. Use it to document issues, track corrective actions, and maintain consistent lean practices in manufacturing environments.
by Melih Dizdar, from the Community
Downloads: 10+
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Template
6S Warehouse Checklist
Streamline warehouse operations with this 6S checklist that combines 5S and Safety. Inspect floors, aisles, loading docks, storage locations, work areas and equipment. Verify clear labeling, FIFO, standard work, housekeeping, PPE, and emergency readiness. Confirm forklifts are parked correctly and hazards are controlled. Capture issues, assign corrective actions, and sustain continuous improvement.
by Veronika Van, from the Community
Downloads: 100+
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Template
Warehouse 5S Detailed Audit Checklist
This Warehouse 5S detailed audit template helps teams evaluate workplace organization and cleanliness aligned to the 5S pillars. Inspect aisles, battery and lift areas, desks and cabinets, sanitation tools, equipment, and emergency access. Record findings, add notes and photos, rate compliance, and create corrective actions with owners and due dates. Use it to standardize audits, reduce clutter, improve safety and flow, and sustain housekeeping across shifts.
by Marcus Crooms, from the Community
Downloads: 10+
Get

ACSC Repack Assessment Checklist

Use this ACSC Repack Assessment checklist to evaluate and improve repack operations in a manufacturing environment. Validate repack readiness, confirm packing standards, and ensure careful handling of harnesses and finished goods. Check label control and barcode scanning at the workstation, enforce segregation of raw and finished parts, and maintain one-piece flow with Stop, Call, Wait for issues. Perform partial verification and supervisor sign-off on remaining parts. Review safety practices including proper use of hand trucks, fork tip positioning, stacking, workstation organization, pallet placement, and avoiding unsafe behaviors such as stepping on pallets or pushing containers by hand.

by Camron Gregory, from the Community

10+

Get

Template

5S Production Audit Checklist (English)

Assess workplace organization and safety with this 5S production audit checklist. The form covers core 5S pillars—Sort, Set in Order, Shine, Standardize, and Sustain—plus safety checks such as PPE, machine guarding, accessible fire equipment, and clear walkways. Verify tool and material locations, labeling, cleanliness, and compliance across workstations, aisles, and equipment. Use it to document issues, track corrective actions, and maintain consistent lean practices in manufacturing environments.

by Melih Dizdar, from the Community

10+

Get

Template

6S Warehouse Checklist

Streamline warehouse operations with this 6S checklist that combines 5S and Safety. Inspect floors, aisles, loading docks, storage locations, work areas and equipment. Verify clear labeling, FIFO, standard work, housekeeping, PPE, and emergency readiness. Confirm forklifts are parked correctly and hazards are controlled. Capture issues, assign corrective actions, and sustain continuous improvement.

by Veronika Van, from the Community

100+

Get

Template

Warehouse 5S Detailed Audit Checklist

This Warehouse 5S detailed audit template helps teams evaluate workplace organization and cleanliness aligned to the 5S pillars. Inspect aisles, battery and lift areas, desks and cabinets, sanitation tools, equipment, and emergency access. Record findings, add notes and photos, rate compliance, and create corrective actions with owners and due dates. Use it to standardize audits, reduce clutter, improve safety and flow, and sustain housekeeping across shifts.

by Marcus Crooms, from the Community

10+

Get

Repack 5S Audit Checklist

About author

You might also like

ACSC Repack Assessment Checklist

5S Production Audit Checklist (English)

6S Warehouse Checklist

Warehouse 5S Detailed Audit Checklist

You might also like

ACSC Repack Assessment Checklist

5S Production Audit Checklist (English)

6S Warehouse Checklist

Warehouse 5S Detailed Audit Checklist