Template

UTL Safe, Repeatable, Reliable & Under Control Audit

by Emma Shaw, from the Community

10+

This UTL audit checklist helps teams assess whether operations are safe, repeatable, reliable, and under control using a PDCA approach. Evaluate planning elements such as QFD alignment to customer needs, QCD KPIs in run charts or SPC, OPE linked to takt time, and step-change targets. Review execution with process maps, VSM, validated cycle times, capacity and resource calculations, SOPs, and health and safety practices. Check visual management, 5S, andon/kanban, MDI, audits, and communication cells. Act through 3C and OCC issue management, CPS tools, leader accreditation, and sustained CI results.

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With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
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Manufacturing Process Audit Checklist
This manufacturing process audit checklist helps teams evaluate key areas of operations, including cleanliness and order, visual management, quality management, documentation and planning, layout and flow, inventory and work in progress, equipment condition and calibration, and health and safety. Use it to verify works orders and drawings, confirm SOP adherence and training records, track scrap and near misses, and identify bottlenecks. Capture best practices and action items to improve quality, throughput, and compliance.
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UTL Safe, Repeatable, Reliable & Under Control Audit

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