Template

HCI4 Machine Testing Checklist

by Gavin donald, from the Community

Use this pre-shipment HCI4 machine testing checklist to validate mechanical, electrical, and pneumatic readiness before crating. Inspect bolts and connectors, grease lines, cable management, and component labels. Test emergency stops and reset circuits, verify power supplies, set and check limit switches, and program servo drives. Confirm pendant behavior, check for air leaks, sync rams, and deploy the correct Arduino program, choosing 250 um or 500 um as required.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
HCI4 Laboratory Testing Checklist
This HCI4 laboratory testing checklist guides technicians through commissioning and validating a lab scanning system. It covers mechanical checks (bolts, rams in sync), safety devices (E-stops, reset buttons), electrical verification (power supplies, limits, PLC inputs), and servo drive programming. Set and verify X, Y, and Z home and limit positions, check air pressure integrity, and run PuTTY commands for homing and light sensor tests. Record serial numbers for the laser profiler, linescan camera, spectrometer, and controllers. Confirm spectrometer calibration and illuminator alignment, deploy the correct Arduino program (250 um or 500 um), and log performance, hours, trays scanned, and photos.
by Gavin donald, from the Community
Downloads: 0
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Template
Machine Audit Form
This machine audit form helps teams evaluate equipment condition and safety controls in manufacturing. Inspect guarding integrity, interlocks, e stops, and mechanical hazards. Verify lockout tagout points for electrical, hydraulic, pneumatic, thermal, and other energy sources. Check non mechanical hazards, signage, SDS availability, lighting, and operator attire. Confirm training, work instructions, and maintenance records. Capture photos, record defects, and assign actions to reduce risk, improve uptime, and support compliance.
by Joshua Escalona, from the Community
Downloads: 0
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Template
MEWP Pre-Start Inspection Checklist
This MEWP pre-start inspection template helps operators verify machine readiness and site safety before use. Check critical items including safety signage, control panel condition, indicator lights, motion alarms, guardrails and anchorage points, mechanical guards, operator and emergency controls, and emergency stops. Inspect for defects such as cracked welds, leaks, and damaged cables. Confirm drive controls and labeling, and check fuel and oil levels. Assess environmental risks such as ground conditions, housekeeping and obstructions, hazardous energy, and overhead hazards. Use this checklist to prevent incidents, ensure compliance, and document sign-off prior to operation.
by Daniel Hunt, from the Community
Downloads: 0
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Template
Karcher Jet Wash Machine Check
This pre use machine check helps confirm a Karcher jet wash is clean, filled, and ready for safe operation. Inspect the power supply or cord, water source, hoses, connections, and nozzles. Check for leaks, damage, missing guards, and proper labeling. Confirm emergency stops or switches function, test run if safe, and ensure the area is clear. Verify required PPE is available and used. Record who conducted the check, the date, and any faults found. Note actions taken, isolate defective equipment, and schedule service as needed to keep cleaning operations compliant and efficient.
by Les Madden, from the Community
Downloads: 30+
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HCI4 Laboratory Testing Checklist

This HCI4 laboratory testing checklist guides technicians through commissioning and validating a lab scanning system. It covers mechanical checks (bolts, rams in sync), safety devices (E-stops, reset buttons), electrical verification (power supplies, limits, PLC inputs), and servo drive programming. Set and verify X, Y, and Z home and limit positions, check air pressure integrity, and run PuTTY commands for homing and light sensor tests. Record serial numbers for the laser profiler, linescan camera, spectrometer, and controllers. Confirm spectrometer calibration and illuminator alignment, deploy the correct Arduino program (250 um or 500 um), and log performance, hours, trays scanned, and photos.

by Gavin donald, from the Community

Get

Template

Machine Audit Form

This machine audit form helps teams evaluate equipment condition and safety controls in manufacturing. Inspect guarding integrity, interlocks, e stops, and mechanical hazards. Verify lockout tagout points for electrical, hydraulic, pneumatic, thermal, and other energy sources. Check non mechanical hazards, signage, SDS availability, lighting, and operator attire. Confirm training, work instructions, and maintenance records. Capture photos, record defects, and assign actions to reduce risk, improve uptime, and support compliance.

by Joshua Escalona, from the Community

Get

Template

MEWP Pre-Start Inspection Checklist

This MEWP pre-start inspection template helps operators verify machine readiness and site safety before use. Check critical items including safety signage, control panel condition, indicator lights, motion alarms, guardrails and anchorage points, mechanical guards, operator and emergency controls, and emergency stops. Inspect for defects such as cracked welds, leaks, and damaged cables. Confirm drive controls and labeling, and check fuel and oil levels. Assess environmental risks such as ground conditions, housekeeping and obstructions, hazardous energy, and overhead hazards. Use this checklist to prevent incidents, ensure compliance, and document sign-off prior to operation.

by Daniel Hunt, from the Community

Get

Template

Karcher Jet Wash Machine Check

This pre use machine check helps confirm a Karcher jet wash is clean, filled, and ready for safe operation. Inspect the power supply or cord, water source, hoses, connections, and nozzles. Check for leaks, damage, missing guards, and proper labeling. Confirm emergency stops or switches function, test run if safe, and ensure the area is clear. Verify required PPE is available and used. Record who conducted the check, the date, and any faults found. Note actions taken, isolate defective equipment, and schedule service as needed to keep cleaning operations compliant and efficient.

by Les Madden, from the Community

30+

Get

HCI4 Machine Testing Checklist

About author

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HCI4 Laboratory Testing Checklist

Machine Audit Form

MEWP Pre-Start Inspection Checklist

Karcher Jet Wash Machine Check

You might also like

HCI4 Laboratory Testing Checklist

Machine Audit Form

MEWP Pre-Start Inspection Checklist

Karcher Jet Wash Machine Check