Template

Plant Risk Assessment Template

by Rachel Newman, from the Community

70+

Use this comprehensive plant risk assessment template to identify hazards, evaluate likelihood and consequences, and plan control measures across manufacturing operations. Sections cover team competency, work area and process details, equipment and mechanical hazards, people related risks, fire and explosion, transport interactions, infrastructure conditions, manual handling and confined spaces, working at height, electrical and chemical hazards, and environmental considerations. The checklist guides residual risk scoring, documentation of existing controls, assignment of actions and responsibility, and prompts for additional assessments such as PPE, manual handling, noise, fire risk, pedestrian and vehicle interaction, and lifting equipment. Capture photos, evidence, and sign off to maintain compliance and continuous improvement.

With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Plant Risk Assessment Template V2
This plant risk assessment template helps teams identify hazards, evaluate likelihood and consequence, record existing controls, assign actions, and estimate residual risk. It covers machinery hazards, equipment stability, high-pressure systems, lifting and access equipment, emissions, markings, people factors, fire and explosion, transport, infrastructure, manual handling, confined spaces, working at height, electrical and chemical risks, and environmental issues, plus additional assessments like PPE, noise, and LOLER.
by Rachel Newman, from the Community
Downloads: 20+
Get
Template
Logan Risk Assessment
Use this Logan Risk Assessment template to systematically identify and control workplace hazards. Covers equipment and mechanical risks, people-related factors, fire and explosion, transport interactions, access and egress, manual handling, confined spaces, working at height, electrical and chemical exposure, and environmental impacts. Score likelihood and severity to calculate residual risk, rate hazards, assign corrective actions with ownership, and capture photos for evidence. Ideal for manufacturing and general operations to improve safety and compliance.
by Camron Gregory, from the Community
Downloads: 30+
Get
Template
Manufacturing Risk Assessment Template
This risk assessment template is built for manufacturing operations to help teams identify hazards, evaluate likelihood and severity, and define control measures. It covers machinery and equipment risks, hot surfaces and ejected parts, pinch points, lifting and access equipment, emissions, marking, PPE, noise and vibration, manual handling, working at height, electrical and chemical hazards, and environmental issues. Document actions, responsibilities, residual risk ratings, and trigger additional assessments such as COSHH, PUWER, DSEAR, VDU, and LOLER.
by Kamryn Johnson, from the Community
Downloads: 0
Get
Template
Construction Risk Assessment Form
Use this construction risk assessment form to identify job-specific hazards and determine likelihood, severity, and overall risk rating. Document controls and permits for high-risk activities such as working at height, confined spaces, electricity, asbestos, manual handling, and more. Add notes, photos, and observations, then capture customer and team signatures to confirm readiness and safety. Customize the checklist to fit your project, include additional at-risk activities, and standardize how your crews assess, control, and record site risks across sites.
by Sherry Holder, from the Community
Downloads: 0
Get

Plant Risk Assessment Template

About author

You might also like

Plant Risk Assessment Template V2

Logan Risk Assessment

Manufacturing Risk Assessment Template

Construction Risk Assessment Form

You might also like

Plant Risk Assessment Template V2

Logan Risk Assessment

Manufacturing Risk Assessment Template

Construction Risk Assessment Form