Use this comprehensive plant risk assessment template to identify hazards, evaluate likelihood and consequences, and plan control measures across manufacturing operations. Sections cover team competency, work area and process details, equipment and mechanical hazards, people related risks, fire and explosion, transport interactions, infrastructure conditions, manual handling and confined spaces, working at height, electrical and chemical hazards, and environmental considerations. The checklist guides residual risk scoring, documentation of existing controls, assignment of actions and responsibility, and prompts for additional assessments such as PPE, manual handling, noise, fire risk, pedestrian and vehicle interaction, and lifting equipment. Capture photos, evidence, and sign off to maintain compliance and continuous improvement.
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