Template

Risk Assessment Checklist for Manufacturing

by Sreeja Ramakrishnan, from the Community

This manufacturing risk assessment checklist helps teams identify hazards such as crushing, entanglement, cutting, electrical, manual handling, slips and trips, temperature, noise, and more. Score consequence, exposure, and probability to calculate risk, apply the hierarchy of controls, and assign action plans with due dates and responsible roles. Use it to standardize safety reviews and reduce incidents across production.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Workplace Risk Assessment Checklist
Use this workplace risk assessment checklist to identify hazards around machinery and plant, evaluate risks with a consequence–exposure–probability matrix, and plan controls using the hierarchy of controls. Covers crushing, entanglement, cutting, shearing, striking, high-pressure fluids and gases, electrical, gases and vapors, slips, trips and falls, manual handling, suffocation, temperature, lighting, and noise. Includes action plans with responsibilities, due dates, and sign-offs.
by Josh Mercieca, from the Community
Downloads: 0
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Template
Risk Assessment Checklist
Use this workplace risk assessment checklist to identify hazards, evaluate risks, and plan controls across industrial environments. It covers common hazards such as crushing, entanglement, cutting and puncturing, shearing, burning and friction, striking, high-pressure fluids and gases, electrical, gases and vapors, slips, trips and falls, manual handling, suffocation, temperature, lighting, and noise. A built-in risk matrix scores consequence, exposure, and probability to calculate overall risk, with guidance on the hierarchy of controls including elimination, substitution, isolation, engineering controls, administrative controls, and PPE. Action plan sections allocate responsibilities across departments to close out hazards.
by Mohammad Iqbal, from the Community
Downloads: 0
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Template
Workplace Risk Assessment
This workplace risk assessment template helps teams identify hazards around plant and equipment, including entanglement, cutting and puncturing, shearing and burning, striking, high-pressure fluids and gases, electrical risks, gases or vapors, slips, trips and falls, manual handling, suffocation, temperature, lighting, and noise. It includes a structured risk matrix using consequence, exposure, and probability to generate a risk score, guidance on the hierarchy of controls, and configurable action plans. Assign responsibilities to Health and Safety, Maintenance, Production, Warehouse, Brewhouse, Line Managers, or Contractors, track completion dates, and capture auditor sign-off to improve safety compliance.
by Gordon Wishart, from the Community
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Template
227 Plant Risk Assessment
This plant risk assessment template helps identify hazards and assess controls for owned and hired equipment. Use it to record risks, assign actions, set due dates, and track status across entanglement, crushing, cutting, electrical, pressure, noise, slips and trips, and other hazards. Supports risk scoring, interim measures, and the hierarchy of controls to improve compliance and safety on construction sites and in workshops.
by Terina Mathews Mathews, from the Community
Downloads: 30+
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Workplace Risk Assessment Checklist

Use this workplace risk assessment checklist to identify hazards around machinery and plant, evaluate risks with a consequence–exposure–probability matrix, and plan controls using the hierarchy of controls. Covers crushing, entanglement, cutting, shearing, striking, high-pressure fluids and gases, electrical, gases and vapors, slips, trips and falls, manual handling, suffocation, temperature, lighting, and noise. Includes action plans with responsibilities, due dates, and sign-offs.

by Josh Mercieca, from the Community

Get

Template

Risk Assessment Checklist

Use this workplace risk assessment checklist to identify hazards, evaluate risks, and plan controls across industrial environments. It covers common hazards such as crushing, entanglement, cutting and puncturing, shearing, burning and friction, striking, high-pressure fluids and gases, electrical, gases and vapors, slips, trips and falls, manual handling, suffocation, temperature, lighting, and noise. A built-in risk matrix scores consequence, exposure, and probability to calculate overall risk, with guidance on the hierarchy of controls including elimination, substitution, isolation, engineering controls, administrative controls, and PPE. Action plan sections allocate responsibilities across departments to close out hazards.

by Mohammad Iqbal, from the Community

Get

Template

Workplace Risk Assessment

This workplace risk assessment template helps teams identify hazards around plant and equipment, including entanglement, cutting and puncturing, shearing and burning, striking, high-pressure fluids and gases, electrical risks, gases or vapors, slips, trips and falls, manual handling, suffocation, temperature, lighting, and noise. It includes a structured risk matrix using consequence, exposure, and probability to generate a risk score, guidance on the hierarchy of controls, and configurable action plans. Assign responsibilities to Health and Safety, Maintenance, Production, Warehouse, Brewhouse, Line Managers, or Contractors, track completion dates, and capture auditor sign-off to improve safety compliance.

by Gordon Wishart, from the Community

Get

Template

227 Plant Risk Assessment

This plant risk assessment template helps identify hazards and assess controls for owned and hired equipment. Use it to record risks, assign actions, set due dates, and track status across entanglement, crushing, cutting, electrical, pressure, noise, slips and trips, and other hazards. Supports risk scoring, interim measures, and the hierarchy of controls to improve compliance and safety on construction sites and in workshops.

by Terina Mathews Mathews, from the Community

30+

Get

Risk Assessment Checklist for Manufacturing

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