This high risk machine safety assessment template helps teams systematically evaluate industrial machinery for severe hazards that could lead to fatality or debilitating injury. It covers mechanical risks such as entanglement, cutting, shearing, crushing, impact and trapping, as well as pressurized fluids, slips, trips and falls, electrical and thermal hazards, noise, vibration and radiation. For each hazard, assess probability and severity to calculate total risk and overall machine risk, capture comments, and document auditor sign-off.
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