Template

Poka-Yoke Checklist: LX Rear RPA/BSD Welder

by Nick Martin, from the Community

10+

This Poka-Yoke checklist supports error-proofing and safety verification for the LX Rear RPA/BSD welder (Form 4940L Rev 005). It guides operators to confirm bracket presence, correct orientation, and correct station location for each part number, and verifies that the machine will not cycle when parts are missing, misloaded, or misoriented. Steps also cover BSD vacuum chute sensor behavior and tape backing checks, ensuring interlocks and sensors function as intended. Use this template to standardize welding setup, prevent defects, and document compliance with quality requirements in automotive manufacturing.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Poka-Yoke Checklist: LA Rear BSD Wet Out Machine
This Poka-Yoke checklist helps operators prevent assembly and process errors on the LA Rear BSD Wet Out Machine. It guides users to confirm the RPA bracket is present, verify the machine will not cycle when incorrect LH or RH BSD brackets are loaded, and ensure the correct valance is selected for V6 or V8 fascia. The checklist includes AP sensor checks, vacuum chute validation for tape backing, and interlock verifications so the machine will not cycle under wrong conditions. Use it to standardize setup, reinforce safety, and maintain quality at each run.
by Nick Martin, from the Community
Downloads: 10+
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Template
Poka-Yoke Checklist: LD Rear RPA Welder 4940H
This Poka-Yoke checklist supports operators of the LD Rear RPA Welder 4940H Rev 005 with clear error-proofing steps. It verifies bracket presence, correct orientation, and correct location, and confirms the machine will not cycle when parts are missing, misloaded, or placed in the wrong position. Items include checks for LH and RH inboard and outboard locations, ensuring robust process controls and standardized quality. Use this template to document inspections, enforce interlocks, and maintain compliance on the welding line.
by Nick Martin, from the Community
Downloads: 10+
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Template
Poka-Yoke Checklist: LX SRT Front (4940K Rev 005)
This Poka-Yoke checklist for the LX SRT Front (Form 4940K Rev 005) helps manufacturing teams validate mistake-proofing on an automated assembly cell. Confirm the RPA bracket is present, loaded in the correct orientation, and positioned in the correct location, and verify the robot will not cycle when brackets are missing, misoriented, or misloaded. Use this template to strengthen quality control, prevent defects at the source, and improve operator and equipment safety.
by Nick Martin, from the Community
Downloads: 10+
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Template
Poka Yoke Checklist LX Front FPA Welder 4940M
Form 4940M Rev 005 provides a step by step poka yoke mistake proofing checklist for the LX Front FPA welder. It verifies bracket presence, correct orientation, and loading location across left and right inboard and outboard positions. Each step confirms the machine will not cycle when parts are missing, misloaded, or oriented incorrectly, helping prevent defects and ensure consistent and safe weld operations.
by Nick Martin, from the Community
Downloads: 10+
Get

Poka-Yoke Checklist: LX Rear RPA/BSD Welder

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