Template

Kanban Area 5S Audit Checklist (Form 5045B)

by Nick Martin, from the Community

10+

Use this Kanban Area 5S Audit to assess cleanliness, organization, labeling, inventory min/max adherence, and safety across production and warehouse zones. Checklist items cover painted surfaces, floors, signage, racks, unused tools, trip hazards, waste removal, electrical panel clearance, empty skids, sorting and pick areas, charging stations, communication boards, and component pick screens. Ensure material handling equipment is debris-free and that standards are visible and up to date.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Chrysler Assembly 5S Audit: Pack & Kanban Area
This Chrysler Assembly 5S audit checklist covers Pack and Kanban areas with checks for min/max inventory adherence, absence of unused tools and trip hazards, condition and use of racks, bins, and cabinets, tidy and functional computers and wiring, clean fans, proper waste removal, sufficient lighting, clear electrical panel access, clean light fixtures and floors, mutilation protection, intact painted surfaces and walls, correct MAFACT signage for cells and stations, defined homes and shadowboxing for movable items, clearly communicated min/max levels, clean and accurate labels and Kanban/sequence tags, and adjacent common area conditions. Includes auditor signature.
by Nick Martin, from the Community
Downloads: 10+
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Template
5S Audit - Level 2 Service Area Checklist
Use this Level 2 Service Area 5S audit template to evaluate workplace organization and safety in manufacturing service areas. The checklist covers exit routes, min and max inventory adherence, removal of unused tools and parts, slip and trip hazards, shadow boards, lockers and racks, equipment and cabling, fans, waste segregation, lighting, and electrical panel clearance. Inspect floors, stairs, areas under conveyors, painted surfaces, walls and columns, and mutilation protection. Verify standard signage for work cells, defined homes for movable items with shadowboxing, clear min and max stock levels, and accurate sequence centre lane signage.
by Nick Martin, from the Community
Downloads: 10+
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Template
Rocker Assy 5S Audit - D2LC Area - 5091E
This 5S audit checklist is designed for the Rocker Assembly D2LC production area, aligning with lean manufacturing and housekeeping standards. Inspect visual management, min and max inventory levels, Kanban and shadowboxing, removal of unused tools, slip and trip hazards, racks and cabinets, equipment cleanliness, wiring organization, fans, waste bins, lighting, electrical panel clearance, floors, mutilation protection, painted surfaces, area and station identification, and homes for movable items. Record findings, attach photos, assign corrective actions, and complete auditor details and signatures.
by Nick Martin, from the Community
Downloads: 0
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Template
5S Audit for Level 3 Pick and Dispense Area
This Level 3 5S audit checklist supports inspections of pick and dispense areas in manufacturing and warehouse environments. It covers exit route visibility and access, adherence to min and max inventory limits, housekeeping standards, and organization of cages, racks, bins, cabinets, and fixtures. The form guides checks on computers, printers, scanners, and cable management; fan and lighting cleanliness and adequacy; and electrical panel condition with required 3-foot clearance. Additional sections verify clean floors, stairwells, and areas under conveyors; presence and condition of mutilation protection; upkeep of painted surfaces, walls, and columns; proper MAFACT signage for cells and stations; clearly defined min and max inventory levels; shadowboxing or signage for movable items; and accurate lane signage at the sequence centre.
by Nick Martin, from the Community
Downloads: 10+
Get

Chrysler Assembly 5S Audit: Pack & Kanban Area

This Chrysler Assembly 5S audit checklist covers Pack and Kanban areas with checks for min/max inventory adherence, absence of unused tools and trip hazards, condition and use of racks, bins, and cabinets, tidy and functional computers and wiring, clean fans, proper waste removal, sufficient lighting, clear electrical panel access, clean light fixtures and floors, mutilation protection, intact painted surfaces and walls, correct MAFACT signage for cells and stations, defined homes and shadowboxing for movable items, clearly communicated min/max levels, clean and accurate labels and Kanban/sequence tags, and adjacent common area conditions. Includes auditor signature.

by Nick Martin, from the Community

10+

Get

Template

5S Audit - Level 2 Service Area Checklist

Use this Level 2 Service Area 5S audit template to evaluate workplace organization and safety in manufacturing service areas. The checklist covers exit routes, min and max inventory adherence, removal of unused tools and parts, slip and trip hazards, shadow boards, lockers and racks, equipment and cabling, fans, waste segregation, lighting, and electrical panel clearance. Inspect floors, stairs, areas under conveyors, painted surfaces, walls and columns, and mutilation protection. Verify standard signage for work cells, defined homes for movable items with shadowboxing, clear min and max stock levels, and accurate sequence centre lane signage.

by Nick Martin, from the Community

10+

Get

Template

Rocker Assy 5S Audit - D2LC Area - 5091E

This 5S audit checklist is designed for the Rocker Assembly D2LC production area, aligning with lean manufacturing and housekeeping standards. Inspect visual management, min and max inventory levels, Kanban and shadowboxing, removal of unused tools, slip and trip hazards, racks and cabinets, equipment cleanliness, wiring organization, fans, waste bins, lighting, electrical panel clearance, floors, mutilation protection, painted surfaces, area and station identification, and homes for movable items. Record findings, attach photos, assign corrective actions, and complete auditor details and signatures.

by Nick Martin, from the Community

Get

Template

5S Audit for Level 3 Pick and Dispense Area

This Level 3 5S audit checklist supports inspections of pick and dispense areas in manufacturing and warehouse environments. It covers exit route visibility and access, adherence to min and max inventory limits, housekeeping standards, and organization of cages, racks, bins, cabinets, and fixtures. The form guides checks on computers, printers, scanners, and cable management; fan and lighting cleanliness and adequacy; and electrical panel condition with required 3-foot clearance. Additional sections verify clean floors, stairwells, and areas under conveyors; presence and condition of mutilation protection; upkeep of painted surfaces, walls, and columns; proper MAFACT signage for cells and stations; clearly defined min and max inventory levels; shadowboxing or signage for movable items; and accurate lane signage at the sequence centre.

by Nick Martin, from the Community

10+

Get

Kanban Area 5S Audit Checklist (Form 5045B)

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Chrysler Assembly 5S Audit: Pack & Kanban Area

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Chrysler Assembly 5S Audit: Pack & Kanban Area

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