Conduct effective Gemba Walks on the shop floor with a structured checklist focused on manufacturing quality. Topics include voice of the customer, daily quality reviews and 8D actions, incoming inspection flow and area setup, trend charts DP1 DP2 DP3, control plans versus work instructions, first article checks, CTQ CTP SR, stop work rules, equipment calibration and ESD compliance. It also covers CDC, FI TQW, SPC and MSA, nonconformance handling with red and yellow boxes, rework control and verification, and lab submissions, ensuring alignment with PFMEA and strong quality walls.
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