Template

Bullnose Line 5S Audit Checklist

by Peter Tripp, from the Community

This 5S audit checklist is designed for a bullnose production line and broader factory areas. It helps teams check PPE on shadow boards, general housekeeping, and machine maintenance boards. It verifies tooling shadow boards, orderly workstations and drawers to 5S standards, and the condition and safety of ancillary equipment including suction lifters, cranes, and forklifts. It also covers material storage accuracy, work-in-progress locations, and labeling for live orders and work orders. Use it to sustain a clean, organized, and safe manufacturing environment while supporting lean practices.

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With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Production 5S Audit Checklist
This production 5S audit template helps teams evaluate workplace organization and safety across areas such as machine guarding, floors and walkways, PPE compliance, tool control, shadow boards, storage, and equipment condition. Use it to check Sort, Set in Order, Shine, Standardize, and Sustain practices, document findings, assign corrective actions, record dates, and capture sign off. Suitable for manufacturing sites, plants, and workshops, and easily customizable for different departments or locations such as Alfreton.
by Philip Worthington, from the Community
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Template
5S Production Audit Checklist (English)
Assess workplace organization and safety with this 5S production audit checklist. The form covers core 5S pillars—Sort, Set in Order, Shine, Standardize, and Sustain—plus safety checks such as PPE, machine guarding, accessible fire equipment, and clear walkways. Verify tool and material locations, labeling, cleanliness, and compliance across workstations, aisles, and equipment. Use it to document issues, track corrective actions, and maintain consistent lean practices in manufacturing environments.
by Melih Dizdar, from the Community
Downloads: 10+
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Template
Manufacturing 5S Best Practice Checklist
Use this Manufacturing 5S Best Practice Checklist to implement and audit the 5S methodology across your production areas. Assess Sort, Straighten, Shine, Standardize, and Sustain with clear prompts on red tagging, removal of unnecessary items, visual controls, tool and material storage, PPE, floor markings, stock levels, and shadow boards. Verify cleaning schedules, machine and guard cleanliness, waste disposal, and bin maintenance. Standardize team boards, paperwork, and shift standards, and track audits and graphs on the team board. Sustain improvements with safety rules, action plans, training requirements, and regular reviews of red tag and 5S processes.
by abdallah mahmoud, from the Community
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Template
Manufacturing 5S Audit Checklist
Use this Manufacturing 5S Audit checklist to evaluate Sort, Straighten, Shine, Standardize, and Sustain across your production areas. Inspect red tagging, removal of unnecessary items, storage standards, visual controls, and waste. Verify tool identification and shadow boards, material placement, PPE, floor markings, and stock levels. Check cleanliness, cleaning tools, schedules, and machine condition. Confirm team boards, documentation, and adherence to procedures. Score each S out of 10 and calculate an overall score out of 50 to prioritize actions and drive continuous improvement.
by Harry Singh, from the Community
Downloads: 50+
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Bullnose Line 5S Audit Checklist

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