Template

1K Paint 5S Audit Classify and Label Areas

by Nick Martin, from the Community

Conduct a structured 5S audit for paint operations to classify and label work areas, verify signage, storage, and equipment organization, and eliminate hazards. Assess min max adherence, shadowboards, lighting, waste removal, and cleanliness across cells and stations. Use this checklist to standardize lean practices, maintain order, and drive continuous improvement in manufacturing environments.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
1K Paint 5S Audit for Driver, Load and Prep Areas
This 1K Paint 5S audit helps teams assess driver, load and prep areas in paint operations for organization, safety and cleanliness. Checklist items cover exit routes, min/max inventory adherence, removal of unused tools and parts, housekeeping beneath stairways, slip and trip hazards, shadowboards, personal storage, fan cleanliness, waste segregation, lighting, electrical panel clearance, light fixtures, floor condition, mutilation protection, painted surfaces, wall cleanliness, MAFACT signage for cells and stations, and defined homes for movable items.
by Nick Martin, from the Community
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Template
2K Paint 5S Audit: Rework, Classify and Label Areas
This 2K Paint 5S audit checklist helps teams assess painting workcells and adjacent areas for 5S compliance. It covers exit routes, min and max inventory adherence, elimination of unused tools and parts, tidy bezel and inspection tunnel areas, and removal of slip and trip hazards. Items include shadowboards fully stocked, organized coat racks and storage, clean racks and cabinets, orderly wiring for computers and scanners, clean fans and lighting, and proper waste segregation with bins that are not overflowing. Inspect electrical panels for proper condition and 3-foot clearance, confirm clear visual identification of cells and stations with standard signage, and verify homes for movable items via shadowboxing. Validate defined min and max levels for supplies, components, WIP, and packaging, ensure bezel areas and paint process samples are organized and appropriately labeled, and check that painted surfaces and columns are in good condition with mutilation protection where required.
by Nick Martin, from the Community
Downloads: 0
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Template
1K Paint 5S Audit: Tape, Unload and Sequence Areas
This 1K Paint 5S audit checklist helps manufacturing teams evaluate tape, unload, and sequence areas for workplace organization, safety, and quality. It covers exit routes, slip and trip hazards, shadowboards, personal storage, racks and cabinets, equipment and cable management, fans, waste removal, lighting, and electrical panel clearance. The form prompts checks on floor and under-conveyor cleanliness, mutilation protection, painted surfaces, walls and columns, MAFACT signage, defined homes for movable items, min/max inventory controls for supplies and WIP, and accurate lane signage in the sequence centre.
by Nick Martin, from the Community
Downloads: 0
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Template
1K Paint 5S Audit for Spot, Finesse and Rework
This 1K Paint 5S audit checklist helps teams assess spot, finesse, and rework areas for safety, organization, and quality. It covers exit routes, min and max adherence for materials and WIP, control of unused tools, and clear, stocked shadowboards. Inspect cleanliness of racks, coat racks, floors, under conveyors, and fans; check wiring management for computers and scanners; verify lighting, waste segregation, and electrical panel clearance. Review mutilation protection, condition of painted surfaces, and cleanliness of walls and columns. Confirm MAFACT signage for work cells and defined homes for movable items. Includes auditor signature capture.
by Nick Martin, from the Community
Downloads: 0
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1K Paint 5S Audit for Driver, Load and Prep Areas

This 1K Paint 5S audit helps teams assess driver, load and prep areas in paint operations for organization, safety and cleanliness. Checklist items cover exit routes, min/max inventory adherence, removal of unused tools and parts, housekeeping beneath stairways, slip and trip hazards, shadowboards, personal storage, fan cleanliness, waste segregation, lighting, electrical panel clearance, light fixtures, floor condition, mutilation protection, painted surfaces, wall cleanliness, MAFACT signage for cells and stations, and defined homes for movable items.

by Nick Martin, from the Community

Get

Template

2K Paint 5S Audit: Rework, Classify and Label Areas

This 2K Paint 5S audit checklist helps teams assess painting workcells and adjacent areas for 5S compliance. It covers exit routes, min and max inventory adherence, elimination of unused tools and parts, tidy bezel and inspection tunnel areas, and removal of slip and trip hazards. Items include shadowboards fully stocked, organized coat racks and storage, clean racks and cabinets, orderly wiring for computers and scanners, clean fans and lighting, and proper waste segregation with bins that are not overflowing. Inspect electrical panels for proper condition and 3-foot clearance, confirm clear visual identification of cells and stations with standard signage, and verify homes for movable items via shadowboxing. Validate defined min and max levels for supplies, components, WIP, and packaging, ensure bezel areas and paint process samples are organized and appropriately labeled, and check that painted surfaces and columns are in good condition with mutilation protection where required.

by Nick Martin, from the Community

Get

Template

1K Paint 5S Audit: Tape, Unload and Sequence Areas

This 1K Paint 5S audit checklist helps manufacturing teams evaluate tape, unload, and sequence areas for workplace organization, safety, and quality. It covers exit routes, slip and trip hazards, shadowboards, personal storage, racks and cabinets, equipment and cable management, fans, waste removal, lighting, and electrical panel clearance. The form prompts checks on floor and under-conveyor cleanliness, mutilation protection, painted surfaces, walls and columns, MAFACT signage, defined homes for movable items, min/max inventory controls for supplies and WIP, and accurate lane signage in the sequence centre.

by Nick Martin, from the Community

Get

Template

1K Paint 5S Audit for Spot, Finesse and Rework

This 1K Paint 5S audit checklist helps teams assess spot, finesse, and rework areas for safety, organization, and quality. It covers exit routes, min and max adherence for materials and WIP, control of unused tools, and clear, stocked shadowboards. Inspect cleanliness of racks, coat racks, floors, under conveyors, and fans; check wiring management for computers and scanners; verify lighting, waste segregation, and electrical panel clearance. Review mutilation protection, condition of painted surfaces, and cleanliness of walls and columns. Confirm MAFACT signage for work cells and defined homes for movable items. Includes auditor signature capture.

by Nick Martin, from the Community

Get

1K Paint 5S Audit Classify and Label Areas

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