Template

EPP Layered Process Audit Workcell Checklist

by Noy Sopasath, from the Community

10+

This EPP Layered Process Audit workcell checklist helps supervisors and auditors assess compliance on the production floor. It covers PSCP identification and revision control, verification of work instructions and operator sequence, pre shift and operator checklists, calibration stickers and fixtures, and training currency. The checklist guides 5S and PPE reviews, process validation including first offs, master settings, SPC records on Form 4886, and updates to the process master log. Quality checks include part inspection against check fixtures, glue and assembly steps, wire basket condition, and service order handling. It also reviews TPM boards, vision camera systems, ergo matting, cleanliness, and tethering of fixtures to ensure safe, consistent, and traceable manufacturing.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
EPP LPA Workcell Audit Checklist (Rev 019)
Use this EPP Layered Process Audit (LPA) checklist to standardize workcell reviews in automotive manufacturing. Verify PSCP numbers and revisions, confirm operator training and adherence to standardized work, and check PPE and 5S conditions. Validate first-offs and process settings to master, and ensure SPC entries (Form 4886) and process master log updates (Form 4800) are current. Inspect calibration on check fixtures, quality alerts and sign offs, and product-specific checks such as Ford service, GMX 352 glue, and Transit headrest. Review oven procedure SW-EPP-4392 records, TPM schedules, vision camera operation, and fixture tethering.
by Samantha Sihamanotham, from the Community
Downloads: 10+
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Template
EPP LPA Workcell Audit Checklist Rev 021
This EPP Layered Process Audit workcell checklist supports automotive manufacturing teams in executing consistent shop-floor audits. It covers standardized work (PSCP verification and revision control), operator training and sign-offs, PPE and 5S housekeeping, equipment and ergonomics, process controls (first-offs, master settings, SPC on Form 4886, hand-apply measurements, and master log changes on Form 4800), quality checks at the press, and verification of quality alerts and modifications. It also includes oven procedure SW-EPP-4392 adherence for dimensional issues, TPM task completion, and vision camera system functionality. Designed to help maintain compliance, prevent defects, and drive continuous improvement.
by Hung Quang, from the Community
Downloads: 10+
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Template
Layered Audit Rev. D - Rollstamp
This Layered Process Audit template for roll stamping helps auditors and supervisors verify people readiness, built-in quality, and process controls on the shop floor. Cover key checks including operator training and PPE, 5S and housekeeping, chemical labeling and EMS compliance, error-proofing verification with test parts, quality alerts and sign-offs, work instructions currency and adherence, takt and cycle times, inspection and critical characteristics, first-off verification, FIFO, scrap control and marking, gauge availability and calibration, lot traceability, label and packaging conformity, operator identification, PFMEA high-risk items, communication log usage, and reset or bypass procedures with approvals. Includes sign-off for accountability.
by System Audit System Audit, from the Community
Downloads: 20+
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Template
Layered Process Audit Check Sheet
Part of layered audit process for supervisor or team leader to conduct
by Ged Robinson, from the Community
Downloads: 60+
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EPP Layered Process Audit Workcell Checklist

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EPP LPA Workcell Audit Checklist (Rev 019)

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