Template

Testing of Insulated Flanges and Joints Audit

by Ashlea Gawne, from the Community

This audit protocol provides a structured process for testing insulated flanges and insulating joints in pipeline systems. It covers receiving work orders, selecting the transformer ring method, correctly attaching transformer and detector, connecting an AC generator, verifying insulation integrity, and measuring detector voltage. It includes checks for faults, safe bridging of insulating joints, recording findings in ERP for rectification, reporting results to supervisors, and final auditor and auditee sign-off.

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Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Insulated Flanges and Joints Audit Protocol
This audit protocol guides field teams through testing insulated flanges and isolation joints using transformer ring and AC generator methods. Verify electrical connections, measure and compare voltages, identify faulty joints, record findings in SAP, and report results to supervisors. Use this structured checklist to standardize inspections, support compliance with cathodic protection requirements, and ensure safe, reliable pipeline operations.
by Ashlea Gawne, from the Community
Downloads: 0
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Template
High Voltage Transformer Inspection Checklist V2
This high voltage transformer inspection checklist helps utilities and electrical maintenance teams assess transformer condition and site safety. It covers access, enclosure integrity, fencing, signage, housekeeping, and base condition; checks for partial discharge and thermal anomalies; records oil level, leaks, and temperature; verifies silica gel condition; captures earth bank test results; and documents LV frame details including isolation method and securing. The template prompts comprehensive photo evidence of the transformer nameplate, interior and exterior condition, and surrounding area to support compliance and maintenance planning.
by Albert Rodrigues, from the Community
Downloads: 0
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Template
High Voltage Network Inspection - Transformer
This template helps teams inspect high voltage transformers across substations and networks. It guides users to record transformer details, access and enclosure condition, signage, cleanliness, base integrity, and grounding. Inspectors can capture oil level and temperature, check silica gel condition, look for leaks and partial discharge, review thermal imaging results, and document earth bank test results. It also covers LV frame presence and isolation method, and prompts for comprehensive photos including the transformer nameplate and site surroundings.
by Albert Rodrigues, from the Community
Downloads: 10+
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Template
DCVG Coating Fault Survey Audit Protocol
This DCVG Coating Fault Survey Audit Protocol provides a structured checklist to assess pipeline coating integrity and the effectiveness of cathodic protection systems. It covers preparation and setup, connecting current interrupters to transformer rectifiers and anode ground beds, assembling and calibrating probes and meters, traversing the pipeline centerline, identifying and sizing coating holidays, pegging and recording locations, and measuring pipe-to-soil signal swing. Use this template to standardize field surveys, document findings, and confirm restoration of equipment and bonds to normal operating status. Suitable for utilities and pipeline operators managing corrosion control programs.
by Ashlea Gawne, from the Community
Downloads: 0
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Insulated Flanges and Joints Audit Protocol

This audit protocol guides field teams through testing insulated flanges and isolation joints using transformer ring and AC generator methods. Verify electrical connections, measure and compare voltages, identify faulty joints, record findings in SAP, and report results to supervisors. Use this structured checklist to standardize inspections, support compliance with cathodic protection requirements, and ensure safe, reliable pipeline operations.

by Ashlea Gawne, from the Community

Get

Template

High Voltage Transformer Inspection Checklist V2

This high voltage transformer inspection checklist helps utilities and electrical maintenance teams assess transformer condition and site safety. It covers access, enclosure integrity, fencing, signage, housekeeping, and base condition; checks for partial discharge and thermal anomalies; records oil level, leaks, and temperature; verifies silica gel condition; captures earth bank test results; and documents LV frame details including isolation method and securing. The template prompts comprehensive photo evidence of the transformer nameplate, interior and exterior condition, and surrounding area to support compliance and maintenance planning.

by Albert Rodrigues, from the Community

Get

Template

High Voltage Network Inspection - Transformer

This template helps teams inspect high voltage transformers across substations and networks. It guides users to record transformer details, access and enclosure condition, signage, cleanliness, base integrity, and grounding. Inspectors can capture oil level and temperature, check silica gel condition, look for leaks and partial discharge, review thermal imaging results, and document earth bank test results. It also covers LV frame presence and isolation method, and prompts for comprehensive photos including the transformer nameplate and site surroundings.

by Albert Rodrigues, from the Community

10+

Get

Template

DCVG Coating Fault Survey Audit Protocol

This DCVG Coating Fault Survey Audit Protocol provides a structured checklist to assess pipeline coating integrity and the effectiveness of cathodic protection systems. It covers preparation and setup, connecting current interrupters to transformer rectifiers and anode ground beds, assembling and calibrating probes and meters, traversing the pipeline centerline, identifying and sizing coating holidays, pegging and recording locations, and measuring pipe-to-soil signal swing. Use this template to standardize field surveys, document findings, and confirm restoration of equipment and bonds to normal operating status. Suitable for utilities and pipeline operators managing corrosion control programs.

by Ashlea Gawne, from the Community

Get

Testing of Insulated Flanges and Joints Audit

About author

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Insulated Flanges and Joints Audit Protocol

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Insulated Flanges and Joints Audit Protocol

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